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2 layers69.9 × 71.1 mmBreakout, the printed circuit board in 3D

A modernized split flap display

Size
69.9 × 71.1 mm
Copper layers
2
Thickness
1.6 mm
Parts
10
Nets
45
Pads
69
Tracks, vias
0, 0
Routed
Not yet
KiCad
KiCad 9.0 (file 20241229)
Created
2 May 2021
Updated
19 May 2025

Overview

Breakout is an open-source printed circuit board by Vuurvos1, from the Vuurvos1/splitFlap repository on GitHub, published under the MIT licence. It is a 2-layer board of 69.9 × 71.1 mm with 10 parts on 45 nets.

It is built around the TLE4905L. Its parts include 1 capacitor, 1 IC and 1 connector. It belongs with the lEDs and displays and interfaces and adapters boards and the ESP32 boards of this library.

Main components

1

README

README.md

SplitFlap

Split flap module

A modernized split flap display.

Features

  • 50 Flaps per module
  • 54mm x 80mm Character size
  • Compact 80mm x 160mm x 110mm module size
  • 3D printable
  • Daisy chained
  • Web controllabe

Dashboard

The display can be controlled through a web dashboard hosted on the controller module.

Dashboard

Flap Characters

Suggested 50 characters:

text
A B C D E F G H I J K L M N O P Q R S T U V W X Y Z (26)
1 2 3 4 5 6 7 8 9 0 (10)
blank □ full ■ (2)
? ! + - = * ' : , . @ # % € (14)

[!NOTE]
0 O and 1 I can share the same flap

Materials

  • 1x Nema 17 Stepper Motor
  • 1x A4988 Stepper Motor Driver (or similar)
  • 1x Hall Effect Switch (a TLE4905L or similar)
  • 8x M3 Countersunk Screws (for the body)
  • 8x M3 Screws (for the barrel)
  • 4x M3x18 Screws (to mount the motor)
  • 1x M3 Countersunk Screw (for the flap stopper)

Micro controller

  • Esp32
  • Arduino pro micro

I am using an Esp32 for the main module, and you can use any other micro controller like a pro micro for the other modules.

Motor

I originally got dual shafted Nema 17 motors for this project so I could mount the flap barrel on the back side of the motor.

[!NOTE]
You could use any other Nema 17 motor with a reversed D shaft. Reversing the shaft can easily be done if you open up the motor and flip the shaft so it sticks out of the "back" of the motor. You might need to tweak the motor spacers and use different length screws to mount different motors.

Driver

  • A4988 Stepper Motor Driver

Parts

10
QtyValueFootprintReferences
4MountingHoleMountingHole:MountingHole_3.2mm_M3H1, H2, H3, H4
1100uFCapacitor_THT:C_Radial_D8.0mm_H11.5mm_P3.50mmC1
1Barrel_JackConnector_BarrelJack:BarrelJack_SwitchcraftConxall_RAPC10U_HorizontalJ1
1ESP32-DEVKITC-32DESP32-DEVKITC-32D:MODULE_ESP32-DEVKITC-32DU1
1Pololu_Breakout_A4988Module:Pololu_Breakout-16_15.2x20.3mmA1
1Stepper_Motor_bipolarConnector_PinHeader_2.54mm:PinHeader_1x04_P2.54mm_VerticalM1
1TLE4905LTLE4905L:IFX-PG-SSO-3-2B1

Questions

How big is the Breakout PCB?

It measures 69.9 × 71.1 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Breakout use?

10 parts, built around the TLE4905L. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Breakout KiCad files?

From the Vuurvos1/splitFlap repository on GitHub, at the commit this page was made from: the board is pcb/breakout/breakout.kicad_pcb and its schematic pcb/breakout/breakout.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Breakout design in my own project?

Its repository publishes it under the MIT licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).

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