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4 layers160 × 100 mmCurrent sensor filter, the printed circuit board in 3D

Current sensor filter

Synthron/ModLab3

Modular Electronics Workstation

Size
160 × 100 mm
Copper layers
4
Thickness
4.69 mm
Parts
95
Nets
67
Pads
272
Tracks, vias
434, 266
Pours
15
Routed
Yes
KiCad
KiCad 6 (file 20211014)
Created
2 Mar 2023
Updated
3 Jun 2024

Overview

Current sensor filter is an open-source printed circuit board by Synthron, from the Synthron/ModLab repository on GitHub. It is a 4-layer board of 160 × 100 mm with 95 parts on 67 nets, routed with 434 tracks and 266 vias.

It is built around the LM2904 and BSS138. Its parts include 37 capacitors, 29 resistors, 10 connectors, 7 ICs and 4 inductors. It belongs with the sensors and measurement boards and the STM32 boards of this library.

Main components

2

README

README.md

ModLab

A modular station for your electronic workbench

The ModLab is designed to be housed in a 19" Rack with 3U.
It is the improved version of the (failed) Arduino Workstation I built a long time ago.

But now It will be bigger, better and way too complicated.


GitHub Gitlab


Work in Progress


To-Dos

Repo

  • Rewrite documentation in english
    • Write better introduction
    • explain what exactly the ModLab is
    • update changes for TFT
    • Explain TFT Protocol
    • Attach Schematics
  • Cleanup Repo

Hardware

  • Redesign modules with STM32
    • Master Bus Controller with F767
      • V1
        • Review
        • Ordered
        • Assembled
      • V2
        • Change LCD connector
        • omit external SRAM
        • include header for Reset
    • Diode/LED-Tester
      • V1
      • V2
    • Variable Power Supply
      • V1
      • V2
        • Fix Relais Footprint
        • Feedback Dividers for correct level
        • Review
        • Ordered
        • Assembled
    • Symmetric Power Supply
      • V1
      • V2
        • fix negative channel
        • fix CC LEDs
        • Review
        • Ordered
        • Assembled
    • Waveform generator
    • DSO-138 clone?
    • Electronic Load
    • Logic Tester
    • Continuity tester
    • Speaker Module
    • Termination boards and Bus Extenders

Software

  • General
    • Define CAN Protocol
      • Define Command Structure
      • Define Data Structure
  • Master Bus Controller
    • STM32 code
      • USB for Debug
      • LCD
        • Get Nextion Display working
          • UI
          • µC Interface
      • Busses
        • CAN
        • SPI - No Usecase so far
        • I2C
        • DAC - No Usecase so far
        • RS485 - No Usecase so far
    • ESP32 code
      • comm with STM
      • OTA
      • basic web interface
  • Diode Tester code
    • CAN
    • Testing Sequence
    • ADC
  • SymPSU
    • PWM Signals
    • ADC
    • CAN-Interface
  • Power SMPS
    • PWM Signals
    • ADC
    • CAN-Interface
  • Waveform Generator
    • PWM Signals
    • AD9833
    • CAN-Interface
  • Power Monitor
    • Voltage Measurement
    • Current Measurement
    • I2C communication

ModLab Lib Tracker:

  1. SymPSU
  2. Diode-Tester
  3. SMPS
  4. Load
  5. F-Gen

Parts

95
QtyValueFootprintReferences
13100nCapacitor_SMD:C_0805_2012MetricC1, C2, C3, C8, C13, C14, C15, C20, C21, C23, C25, C30, C35
121nCapacitor_SMD:C_0805_2012MetricC9, C10, C11, C12, C16, C17, C18, C19, C24, C27, C31, C33
912kResistor_SMD:R_0805_2012MetricR9, R10, R11, R12, R22, R26, R27, R28, R29
6100Resistor_SMD:R_0805_2012MetricR1, R2, R3, R4, R20, R24
51µCapacitor_SMD:C_0805_2012MetricC22, C32, C34, C36, C37
53k9Resistor_SMD:R_0805_2012MetricR5, R6, R7, R8, R21
410kResistor_SMD:R_0805_2012MetricR13, R14, R18, R25
4150µHInductor_THT:L_Toroid_Vertical_L25.4mm_W14.7mm_P12.20mm_Vishay_TJ5_BigPadsL1, L2, L3, L4
42200µCapacitor_THT:CP_Radial_D12.5mm_P5.00mmC4, C5, C6, C7
4ACS723xLCTR-05ABPackage_SO:SOIC-8_3.9x4.9mm_P1.27mmU1, U2, U3, U4
220pCapacitor_SMD:C_0805_2012MetricC28, C29
2BSS138Package_TO_SOT_SMD:SOT-23Q1, Q2
1-15V INTerminalBlock:TerminalBlock_bornier-2_P5.08mmJ4
1-15V OUTTerminalBlock:TerminalBlock_bornier-2_P5.08mmJ8
1100kResistor_SMD:R_0805_2012MetricR16
115V INTerminalBlock:TerminalBlock_bornier-2_P5.08mmJ3
115V OUTTerminalBlock:TerminalBlock_bornier-2_P5.08mmJ7
118kResistor_SMD:R_0805_2012MetricR19
11MResistor_SMD:R_0805_2012MetricR23
120kResistor_SMD:R_0805_2012MetricR15
124V INTerminalBlock:TerminalBlock_bornier-2_P5.08mmJ2
124V OUTTerminalBlock:TerminalBlock_bornier-2_P5.08mmJ6
14µ7Capacitor_SMD:C_0805_2012MetricC26
15V INTerminalBlock:TerminalBlock_bornier-2_P5.08mmJ1
15V OUTTerminalBlock:TerminalBlock_bornier-2_P5.08mmJ5
168kResistor_SMD:R_0805_2012MetricR17
18MHzCrystal:Crystal_SMD_5032-4Pin_5.0x3.2mmY1
1AP1117-33Package_TO_SOT_SMD:SOT-223-3_TabPin2U6
1I2CConnector_JST:JST_XH_B4B-XH-A_1x04_P2.50mm_VerticalJ10
1LM2904Package_SO:SOIC-8_3.9x4.9mm_P1.27mmU5
1SMB-001eigene:SMB-001FB1
1STM32F103C8TxPackage_QFP:LQFP-48_7x7mm_P0.5mmU7
1SWDConnector_JST:JST_XH_B4B-XH-A_1x04_P2.50mm_VerticalJ9

The 91 most common of 95 parts.

Questions

How big is the Current sensor filter PCB?

It measures 160 × 100 mm and has 4 copper layers, 4.69 mm thick.

What parts does the Current sensor filter use?

95 parts, built around the LM2904 and BSS138. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Current sensor filter KiCad files?

From the Synthron/ModLab repository on GitHub, at the commit this page was made from: the board is Hardware/V3/current_sensor_filter/current_sensor_filter.kicad_pcb and its schematic Hardware/V3/Bustermination/Bustermination.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Current sensor filter design in my own project?

Its repository states no licence, so its author keeps all rights: ask Synthron before reusing the design.

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