2 layers192.5 × 122.4 mm
Control Board Peripherals
ssyps2/PMSM_Motor_FOC
A three-level 3-phase Diode Clamped Inverter, applied as a battery connected Permanent Magnet Synchronous Machine (2kW) drive.
101 parts5
4 layers294 × 143.9 mm
PMSM Driver
ssyps2/PMSM_Motor_FOC5A three-level 3-phase Diode Clamped Inverter, applied as a battery connected Permanent Magnet Synchronous Machine (2kW) drive.
- Size
- 294 × 143.9 mm
- Copper layers
- 4
- Thickness
- 1.6 mm
- Parts
- 290
- Nets
- 179
- Pads
- 951
- Tracks, vias
- 1,019, 469
- Pours
- 68
- Routed
- Yes
- KiCad
- KiCad 7 (file 20221018)
- Created
- 21 Nov 2023
- Updated
- 11 May 2024
Overview
PMSM Driver is an open-source printed circuit board by ssyps2, from the ssyps2/PMSM_Motor_FOC repository on GitHub. It is a 4-layer board of 294 × 143.9 mm with 290 parts on 179 nets, routed with 1,019 tracks and 469 vias.
It is built around the MGJ2D051515SC, HFBR-2521Z and VS-E5TH3006S2L-M3, with the 74LVC1G04Z, HCPL-3120 and BZX384-C18-Q among its other parts. Its parts include 97 capacitors, 62 resistors, 60 ICs, 24 diodes and 24 transistors. It belongs with the power boards of this library.
Main components
7
MGJ2D051515SC
SIP,19.5x9.8mmIsolated Power ModulesYLPTEC
HFBR-2521Z
插件0℃~+70℃ 5MBd Multi-Purpose Fiber Optic Connection 插件 Fiber Optical Transceivers ROHSAVAGOFiber Optical Transceivers
VS-E5TH3006S2L-M3
TO-263AB(D2PAK)Switching DiodesVishay Intertechnology
74LVC1G04Z
SOT-553-40℃~+125℃ 1 1 1.65V~5.5V 1.7V~2V 200uA 32mA 32mA 5ns@5V,50pF 700mV~800mV 74LVC SOT-553 Inverters ROHSDiodes IncorporatedInverters
HCPL-3120
DIP-8-40℃~+100℃ 1 1.5V 3.75kV DIP-8 Logic Output OptoisolatorsBroadcom LimitedLogic Output Optoisolators
BZX384-C18-Q
SOD-323UncategorisedNexperia
BC846
SOT-23-65℃~+150℃ 1 NPN 100mA 110 15nA 250mW 400mV 65V 6V 770MHz NPN SOT-23 Bipolar (BJT) ROHSNexperiaBipolar (BJT)
README
README.mdDiode Clamped Converter for Vehicle AC machine Drive
Aim
The aim of this project is to simulate a 3-Phase Diode Clamped Inverter as a battery connected Permanent Magnet Synchronous Machine (PMSM) drive, and design a PCB to implement a low power version of this type of converter. The control algorithm will be tested in PLECS and eventually implemented in the F28379D micro-controller. Torque, speed, and mechanical position closed loop control of the PMSM motor will be included.
Simulation
The main topology of the circuit for simulation in the PLECS is shown in Figure below.
PCB Design
The circuit designed in the simulation will be implemented in a 4-layer Printed Circuit Board (PCB). Surface Mount Technology (SMT) will be applied for more compact layout, higher design flexibility, and reducing the noise interference. The microcontroller is selected to be TI’s LAUNCHXL-F28379D, which is a 32-bit MCU with frequency up to 200MHz and sufficient communication interface (like UART, CAN, I2C) and high-speed PWM channels. Also, current sensor will be used to detect the 3-phase current and sampled by ADC to complete the torque control loop.
The schematic of PCB is shown in Figure below.
The PCB layout is shown in Figrue below.
3D Model:
Diode Clamped Inverter:
TimeTable
Proposal
Parts
290| Qty | Value | Footprint | References |
|---|---|---|---|
| 77 | 1u | Capacitor_SMD:C_1206_3216Metric | C10, C11, C12, C13, C16, C17, C18, C19, C20, C21, C22, C23, C24, C25, C26, C27 +61 |
| 24 | 270 | Resistor_SMD:R_1206_3216Metric | R1, R2, R10, R11, R15, R16, R17, R18, R19, R20, R24, R25, R26, R27, R28, R29 +8 |
| 24 | 50 | Resistor_SMD:R_1206_3216Metric | R3, R12, R13, R14, R21, R22, R23, R30, R31, R32, R37, R38, R39, R41, R43, R45 +8 |
| 24 | BZX384C18 | Diode_SMD:D_SOD-323 | D1, D2, D10, D11, D12, D13, D14, D15, D16, D17, D18, D19, D20, D21, D22, D23 +8 |
| 18 | VS-E5TH3006S2L-M3 | Package_TO_SOT_SMD:TO-263-2 | U37, U38, U39, U40, U41, U42, U43, U44, U45, U46, U47, U48, U49, U50, U51, U52 +2 |
| 14 | 20k | Resistor_SMD:R_1206_3216Metric | R4, R5, R40, R42, R44, R46, R48, R50, R52, R54, R56, R58, R60, R62 |
| 12 | 0.1u | Capacitor_SMD:C_1206_3216Metric | C1, C2, C3, C4, C5, C6, C9, C85, C86, C87, C88, C89 |
| 12 | 74LVC1G04 | Package_TO_SOT_SMD:SOT-23-5 | U1, U4, U5, U6, U13, U14, U15, U22, U23, U24, U31, U32 |
| 12 | BC846 | Package_TO_SOT_SMD:SOT-23 | Q1, Q2, Q3, Q4, Q9, Q10, Q15, Q20, Q21, Q22, Q23, Q24 |
| 12 | HCPL-3120 | Package_DIP:DIP-8_W8.89mm_SMDSocket_LongPads | U3, U10, U11, U12, U19, U20, U21, U28, U29, U30, U35, U36 |
| 12 | HFBR-2521Z | OptoDevice:Broadcom_AFBR-16xxZ_Horizontal | J2, J6, J7, J8, J9, J10, J11, J12, J13, J14, J15, J16 |
| 12 | MGJ2D051515SC | Converter_DCDC:Converter_DCDC_Murata_MGJ2DxxxxxxSC_THT | U2, U7, U8, U9, U16, U17, U18, U25, U26, U27, U33, U34 |
| 12 | RGCL60TK60 | Package_TO_SOT_THT:TO-3P-3_Vertical | Q5, Q6, Q7, Q8, Q11, Q12, Q13, Q14, Q16, Q17, Q18, Q19 |
| 6 | 1n | Capacitor_SMD:C_1206_3216Metric | C82, C83, C84, C95, C96, C97 |
| 4 | MountingHole | MountingHole:MountingHole_3.2mm_M3_Pad_Via | H1, H2, H3, H4 |
| 3 | 1714971 | FYP_Components:CONN_1714971_PXC | J3, J4, J19 |
| 3 | 2606-1101 | FYP_Components:CONN_2606-1101_WAG | J1, J17, J18 |
| 3 | ACS723xLCTR-40AB | Package_SO:SOIC-8_3.9x4.9mm_P1.27mm | U55, U56, U57 |
| 3 | LMV641MF/NOPB | FYP_Components:DBV5_TEX | U58, U59, U60 |
| 2 | 2200u | FYP_Components:DC-link_ALC80C222FP400 | C14, C15 |
| 1 | 1827907 | FYP_Components:CONN_1827907 | J5 |
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Questions
How big is the PMSM Driver PCB?
It measures 294 × 143.9 mm and has 4 copper layers, 1.6 mm thick.
What parts does the PMSM Driver use?
290 parts, built around the MGJ2D051515SC, HFBR-2521Z, VS-E5TH3006S2L-M3 and 74LVC1G04Z. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.
Where can I download the PMSM Driver KiCad files?
From the ssyps2/PMSM_Motor_FOC repository on GitHub, at the commit this page was made from: the board is PMSM_Driver/PMSM_Driver.kicad_pcb and its schematic Control_Board_Peripherals/Control_Board_Peripherals.kicad_sch. PCBKit opens the board in the browser, with nothing to install.
Can I use the PMSM Driver design in my own project?
Its repository states no licence, so its author keeps all rights: ask ssyps2 before reusing the design.