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4 layers120 × 100 mmBsc, the printed circuit board in 3D

Hardware battery safety controller (BSC)

Size
120 × 100 mm
Copper layers
4
Thickness
1.6 mm
Parts
286
Nets
209
Pads
886
Tracks, vias
2,169, 255
Pours
19
Routed
Yes
KiCad
KiCad 7 (file 20221018)
Created
20 Oct 2022
Updated
17 Apr 2024

Overview

Bsc is an open-source printed circuit board by shining-man, from the shining-man/bsc_hw repository on GitHub, published under the MIT licence. It is a 4-layer board of 120 × 100 mm with 286 parts on 209 nets, routed with 2,169 tracks and 255 vias.

It is built around the B0503S-1WR2, B0505S-1WR2 and ADUM1201AR, with the ILD217T, SP3485EN-Y and 74HC14 among its other parts. Its parts include 96 resistors, 53 capacitors, 19 diodes, 15 transistors and 14 ICs. It belongs with the ESP32 boards of this library.

Main components

12

README

README.md

Battery safety controller (BSC)

This is the PCB for the Battery safety controller.
More information in the wiki and in the discussions of the bsc_fw project.
BSC Project
Wiki (German)
Discussions

BSC_HW_TOP BSC_HW_BOTTOM

Parts

286
QtyValueFootprintReferences
25100nCapacitor_SMD:C_0603_1608MetricC2, C3, C11, C14, C15, C16, C17, C18, C27, C28, C32, C33, C39, C40, C41, C43 +9
1910kResistor_SMD:R_0603_1608MetricR1, R5, R6, R7, R8, R15, R16, R17, R18, R20, R21, R22, R23, R55, R59, R92 +3
140RResistor_SMD:R_0603_1608MetricR11, R12, R25, R26, R27, R28, R33, R34, R35, R36, R61, R86, R87, R91
14LL4148Diode_SMD:D_MiniMELFD5, D6, D7, D8, D9, D10, D12, D13, D14, D15, D16, D17, D18, D19
10330RResistor_SMD:R_0603_1608MetricR10, R24, R57, R58, R71, R81, R82, R83, R84, R85
94k7Resistor_SMD:R_0603_1608MetricR2, R3, R4, R74, R75, R76, R77, R78, R79
847kResistor_SMD:R_0603_1608MetricR45, R46, R47, R48, R49, R50, R51, R52
7BSS138Package_TO_SOT_SMD:SOT-23Q2, Q3, Q4, Q5, Q6, Q7, Q15
610uFCapacitor_SMD:C_0603_1608MetricC10, C13, C30, C31, C36, C38
620Resistor_SMD:R_0603_1608MetricR9, R53, R54, R72, R73, R80
6MountingHoleMountingHole:MountingHole_3.2mm_M3H1, H2, H3, H4, H5, H6
6TIANBO-HJR-4102-LRelay_THT:Relay_SPDT_HJR-4102K2, K3, K4, K5, K6, K7
6VAL**mouse_bites:mouse-bite-3mm-slotmouse-bite-3mm-slot, mouse-bite-3mm-slot, mouse-bite-3mm-slot, mouse-bite-3mm-slot, mouse-bite-3mm-slot, mouse-bite-3mm-slot
510uF/10VCapacitor_SMD:C_1206_3216MetricC12, C29, C34, C35, C42
5220RResistor_SMD:R_0805_2012MetricR19, R56, R63, R64, R65
4100RResistor_SMD:R_0603_1608MetricR38, R40, R42, R44
422nCapacitor_SMD:C_0603_1608MetricC23, C24, C25, C26
427kResistor_SMD:R_0603_1608MetricR29, R30, R31, R32
433nCapacitor_SMD:C_0603_1608MetricC19, C20, C21, C22
4B0503S-1WR2lcsc:PWRM-TH_DEXU_BXXXXS-1WR2PS1, PS3, PS4, PS5
4BAT54WPackage_TO_SOT_SMD:SOT-323_SC-70D20, D21, D22, D23
4BC846Package_TO_SOT_SMD:SOT-23Q8, Q9, Q10, Q11
4n.b.Resistor_SMD:R_0603_1608MetricR37, R39, R41, R43
3120RResistor_SMD:R_0603_1608MetricR88, R89, R90
322µ/10VCapacitor_SMD:C_1206_3216MetricC4, C6, C52
3ADuM1201ARPackage_SO:SOIC-8_3.9x4.9mm_P1.27mmU4, U6, U13
3ILD217TPackage_SO:SOIC-8_3.9x4.9mm_P1.27mmIC1, IC2, IC3
210µ/50VCapacitor_SMD:C_1206_3216MetricC1, C50
22k2Resistor_SMD:R_0603_1608MetricR60, R62
260RResistor_SMD:R_0603_1608MetricR13, R14
2BC857BSPackage_TO_SOT_SMD:SOT-363_SC-70-6Q1, Q13
2IRLML2244Package_TO_SOT_SMD:SOT-23Q12, Q14
2PTC FSMD2002920Fuse:Fuse_2920_7451MetricTH1, TH2
2SP3485ENPackage_SO:SOIC-8_3.9x4.9mm_P1.27mmU8, U16
1100kResistor_SMD:R_0603_1608MetricR93
1100µCapacitor_SMD:CP_Elec_6.3x5.9C48
110nCapacitor_SMD:C_0603_1608MetricC49
110µCapacitor_SMD:C_0805_2012MetricC54
11kResistor_SMD:R_0603_1608MetricR66
12k4Resistor_SMD:R_0603_1608MetricR68
1300RResistor_SMD:R_0603_1608MetricR69
13k3Resistor_SMD:R_0603_1608MetricR70
14u7/25VCapacitor_SMD:C_0805_2012MetricC5
174HC14Package_SO:SO-14_3.9x8.65mm_P1.27mmU11
174HC165Package_SO:SOIC-16_3.9x9.9mm_P1.27mmU12
174HC595Package_SO:SOIC-16_3.9x9.9mm_P1.27mmU10
18k2Resistor_SMD:R_0603_1608MetricR67
1ADM2483xRWPackage_SO:SOIC-16W_7.5x10.3mm_P1.27mmU3
1B0505S-1WR2lcsc:PWRM-TH_BXXXXS-1WR3PS2
1BAT54SPackage_TO_SOT_SMD:SOT-23D31
1Bootbsc_custom:PinHeader_1x02_P2.54mm_Vertical_jlcJ4
1CAN_GNDJumper:SolderJumper-2_P1.3mm_Open_RoundedPad1.0x1.5mmJP2
1CAN_RCJumper:SolderJumper-2_P1.3mm_Open_RoundedPad1.0x1.5mmJP3
1CAN_TXJumper:SolderJumper-2_P1.3mm_Open_RoundedPad1.0x1.5mmJP4
1CAN_VCCJumper:SolderJumper-2_P1.3mm_Open_RoundedPad1.0x1.5mmJP1
1Conn_DIConnector_Phoenix_MC:PhoenixContact_MCV_1,5_9-G-3.81_1x09_P3.81mm_VerticalX3
1Conn_Extensionbsc_custom:PinHeader_2x04_P2.54mm_Vertical_jlcJ3
1Conn_JTAG_ESPConnector_PinHeader_1.27mm:PinHeader_2x10_P1.27mm_Vertical_SMDJ1
1Conn_REL1custom_th:PinHeader_1x03_P2.54mm_Vertical_jlcJ14
1Conn_REL2custom_th:PinHeader_1x03_P2.54mm_Vertical_jlcJ15
1Conn_REL3custom_th:PinHeader_1x03_P2.54mm_Vertical_jlcJ16
1Conn_Rel1Connector_Phoenix_MC:PhoenixContact_MCV_1,5_9-G-3.81_1x09_P3.81mm_VerticalX6
1Conn_Rel2Connector_Phoenix_MC:PhoenixContact_MCV_1,5_9-G-3.81_1x09_P3.81mm_VerticalX5
1Conn_S1Connector_Phoenix_MC:PhoenixContact_MCV_1,5_9-G-3.81_1x09_P3.81mm_VerticalX2
1Conn_S2Connector_Phoenix_MC:PhoenixContact_MCV_1,5_6-G-3.81_1x06_P3.81mm_VerticalX1
1Conn_SVConnector_Phoenix_MC:PhoenixContact_MCV_1,5_9-G-3.81_1x09_P3.81mm_VerticalX4
1DI_GNDJumper:SolderJumper-2_P1.3mm_Open_RoundedPad1.0x1.5mmJP6
1DI_VCCJumper:SolderJumper-2_P1.3mm_Open_RoundedPad1.0x1.5mmJP5
1ESP32WROOM32E16RF_Module:ESP32-WROOM-32U2
1HC 151Package_SO:SOIC-16_3.9x9.9mm_P1.27mmU20
1JP_REL1_COM_12Vcustom_th:PinHeader_1x02_P2.54mm_Vertical_jlcJ10
1JP_REL2_COM_12Vcustom_th:PinHeader_1x02_P2.54mm_Vertical_jlcJ12
1JP_REL3_COM_12Vcustom_th:PinHeader_1x02_P2.54mm_Vertical_jlcJ13
1JP_REL4_COM_12Vcustom_th:PinHeader_1x02_P2.54mm_Vertical_jlcJ5
1JP_REL5_COM_12Vcustom_th:PinHeader_1x02_P2.54mm_Vertical_jlcJ8
1JP_REL6_COM_12Vcustom_th:PinHeader_1x02_P2.54mm_Vertical_jlcJ9
1JP_U1_120RJumper:SolderJumper-2_P1.3mm_Open_RoundedPad1.0x1.5mmJP32
1JP_U1_3V3_VCCJumper:SolderJumper-2_P1.3mm_Open_RoundedPad1.0x1.5mmJP7
1JP_U1_GND_GNDSJumper:SolderJumper-2_P1.3mm_Open_RoundedPad1.0x1.5mmJP8
1JP_U1_RXS_RXOJumper:SolderJumper-2_P1.3mm_Open_RoundedPad1.0x1.5mmJP11

The 250 most common of 286 parts.

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Questions

How big is the Bsc PCB?

It measures 120 × 100 mm and has 4 copper layers, 1.6 mm thick.

What parts does the Bsc use?

286 parts, built around the B0503S-1WR2, B0505S-1WR2, ADUM1201AR and ILD217T. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Bsc KiCad files?

From the shining-man/bsc_hw repository on GitHub, at the commit this page was made from: the board is bsc.kicad_pcb and its schematic ai.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Bsc design in my own project?

Its repository publishes it under the MIT licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).