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2 layers37.1 × 24.1 mmZX81-Composite, the printed circuit board in 3D

ZX81 Composite video with Backporch

Size
37.1 × 24.1 mm
Copper layers
2
Thickness
1.6 mm
Parts
16
Nets
12
Pads
37
Tracks, vias
105, 7
Pours
4
Routed
Yes
KiCad
KiCad 5 (file 20171130)
Created
4 May 2021
Updated
19 Jun 2021

Overview

ZX81-Composite is an open-source printed circuit board by redhawk668, from the redhawk668/ZX81-Composite repository on GitHub, published under the GPL-3.0 licence. It is a 2-layer board of 37.1 × 24.1 mm with 16 parts on 12 nets, routed with 105 tracks and 7 vias.

It is built around the NE555 and BC337. Its parts include 4 capacitors, 4 resistors, 3 connectors, 2 diodes and 2 transistors.

Main components

2

README

README.md

ZX81 Composite Video with Backporch

This PCB provides composite video for the ZX81, it replaces the internal PCB from the modulator. For ZX81's with earlier type ULA's it generates a back porch signal.

It will work with the later 2C210 ULA. However, this ULA does provide a backporch signal, so the 555 timer chip is not needed and can be removed. It is based on instructions and schematics found on zx.zigg.net.

alt text

Billing of Materials:

QtyValueComponentPackagePCB
2x10KMetal Film ResistorsAxial DIN204R1, R2
1x68RMetal Film ResistorAxial DIN204R3
1x56RMetal Film ResistorAxial DIN204R4
1x10nFCeramic CapacitorDisc 5mmC2
1x820pFCeramic CapacitorDisc 5mmC3
1x82pFCeramic CapacitorDisc 5mmC4
1x22uFElectrolytic CapacitorRadial 6.3mmC1
2x1N4148DiodesDO-35D1, D2
2xBC337TransistorsTO-92Q1, Q2
U1NE555Timer ICDIP-8U1

Usage:

Desolder the modulator case, remove the PCB and solder the new PCB in. Solder wires to the +5 volt input, video input and video output. Re-assemble the modulator case and solder it back on the ZX81 board. Connect video output with the RCA, connect +5 volt and video in with the correspending pads on the ZX81 board.

Parts

16
QtyValueFootprintReferences
210KResistors_THT:R_Axial_DIN0204_L3.6mm_D1.6mm_P5.08mm_HorizontalR1, R2
21N4148Diodes_THT:D_DO-35_SOD27_P7.62mm_HorizontalD1, D2
2BC337TO_SOT_Packages_THT:TO-92_Inline_Narrow_OvalQ1, Q2
1+5 Volt InputPin_Headers:Pin_Header_Straight_1x01_Pitch2.54mmJ1
110nFCapacitors_THT:C_Disc_D5.0mm_W2.5mm_P5.00mmC2
122uFCapacitors_THT:CP_Radial_D6.3mm_P2.50mmC1
156RResistors_THT:R_Axial_DIN0204_L3.6mm_D1.6mm_P5.08mm_HorizontalR4
168RResistors_THT:R_Axial_DIN0204_L3.6mm_D1.6mm_P5.08mm_HorizontalR3
1820pFCapacitors_THT:C_Disc_D5.0mm_W2.5mm_P5.00mmC3
182pFCapacitors_THT:C_Disc_D5.0mm_W2.5mm_P5.00mmC4
1NE555Housings_DIP:DIP-8_W7.62mmU1
1ULA Pin 16Pin_Headers:Pin_Header_Straight_1x01_Pitch2.54mmJ2
1Video OutPin_Headers:Pin_Header_Straight_1x01_Pitch2.54mmJ3

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Questions

How big is the ZX81-Composite PCB?

It measures 37.1 × 24.1 mm and has 2 copper layers, 1.6 mm thick.

What parts does the ZX81-Composite use?

16 parts, built around the NE555 and BC337. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the ZX81-Composite KiCad files?

From the redhawk668/ZX81-Composite repository on GitHub, at the commit this page was made from: the board is Rev. A/ZX81 Composite.kicad_pcb. PCBKit opens the board in the browser, with nothing to install.

Can I use the ZX81-Composite design in my own project?

Its repository publishes it under the GPL-3.0 licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).