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4 layers116 × 86.4 mmHighpower controller, the printed circuit board in 3D

Highpower controller

pypilot/pypilot_schematics3

kicad schematics for pypilot components

Size
116 × 86.4 mm
Copper layers
4
Thickness
1.6 mm
Parts
168
Nets
90
Pads
700
Tracks, vias
1,035, 292
Pours
17
Routed
Yes
KiCad
KiCad 5 (file 20171130)
Created
18 Aug 2020
Updated
7 Jun 2024

Overview

Highpower controller is an open-source printed circuit board by pypilot, from the pypilot/pypilot_schematics repository on GitHub. It is a 4-layer board of 116 × 86.4 mm with 168 parts on 90 nets, routed with 1,035 tracks and 292 vias.

It is built around the ATMEGA328P-AU, ADP2302ARDZ and LM321, with the MCP1416-E/OT, AMS1117CD-5.0 and CPC5001G among its other parts. Its parts include 55 resistors, 49 capacitors, 21 transistors, 12 diodes and 11 ICs. It belongs with the AVR (ATmega, ATtiny) boards of this library.

Main components

7

Parts

168
QtyValueFootprintReferences
2310uFCapacitor_SMD:C_1206_3216MetricC2, C3, C4, C14, C16, C22, C24, C25, C27, C31, C32, C33, C34, C35, C36, C44 +7
21Q_NMOS_GDSpypilot_footprints:TDSON-8-1Q1, Q2, Q3, Q4, Q10, Q11, Q12, Q13, Q14, Q15, Q16, Q17, Q18, Q19, Q20, Q21 +5
1747Resistor_SMD:R_0805_2012MetricR4, R5, R6, R8, R10, R11, R12, R13, R42, R43, R44, R45, R46, R47, R48, R49 +1
13.1uFCapacitor_SMD:C_0805_2012MetricC13, C15, C18, C19, C23, C28, C29, C30, C41, C42, C45, C46, C47
910kResistor_SMD:R_0805_2012MetricR1, R7, R29, R32, R34, R38, R41, R52, R54
42.4kResistor_SMD:R_0805_2012MetricR22, R25, R28, R33
42mResistor_SMD:R_2512_6332MetricR14, R15, R16, R17
4TVShighpower_footprints:DO-214ABTVS1, TVS2, TVS3, TVS4
31.2kResistor_SMD:R_0805_2012MetricR24, R26, R27
3100kResistor_SMD:R_0805_2012MetricR30, R35, R36
322nFCapacitor_SMD:C_0805_2012MetricC37, C38, C43
3680uFCapacitor_THT:CP_Radial_D18.0mm_P7.50mmC10, C11, C12
3MUR160highpower_footprints:DO-214ACD1, D2, D3
3power+highpower_footprints:screw_terminal3J1, J3, J4
2.22uFCapacitor_SMD:C_0805_2012MetricC17, C26
210uHInductor_SMD:L_Sunlord_MWSA0518_5.4x5.2mmL1, L2
22.2Resistor_SMD:R_0805_2012MetricR2, R3
24.7uFCapacitor_SMD:C_0805_2012MetricC39, C40
247kResistor_SMD:R_0805_2012MetricR39, R40
25.6vDiode_SMD:D_MiniMELFD4, D5
2560Resistor_SMD:R_0805_2012MetricR18, R50
2ADP2302ARDZPackage_SO:HSOP-8-1EP_3.9x4.9mm_P1.27mm_EP2.41x3.1mmU1, U7
2Dhighpower_footprints:DO-214ACD6, D7
2INA180Package_TO_SOT_SMD:SOT-23-5_HandSolderingU4, U11
2NCP81075, UCC27211 ; NCP5183, IRS2186 backup: IRS21867Package_SO:SOIC-8_3.9x4.9mm_P1.27mmU2, U3
110Resistor_SMD:R_0805_2012MetricR23
1100mResistor_SMD:R_1206_3216MetricR55
110k NTCResistor_SMD:R_0805_2012MetricTH1
1120kResistor_SMD:R_0805_2012MetricR19
112pFCapacitor_SMD:C_0805_2012MetricC21
1150kResistor_SMD:R_0805_2012MetricR20
115kResistor_SMD:R_0805_2012MetricR31
1180kResistor_SMD:R_0805_2012MetricR51
118pFCapacitor_SMD:C_0805_2012MetricC20
11uFCapacitor_SMD:C_0805_2012MetricC1
127kResistor_SMD:R_0805_2012MetricR53
12kResistor_SMD:R_0805_2012MetricR21
156kResistor_SMD:R_0805_2012MetricR37
18mhzCrystal:Crystal_SMD_5032-2Pin_5.0x3.2mmY1
1AMS1117CD-5.0Package_TO_SOT_SMD:SOT-23U5
1ATmega328P-AUPackage_QFP:TQFP-32_7x7mm_P0.8mmU8
1BLUELED_SMD:LED_0805_2012MetricLED2
1Conn_01x02Connector_PinHeader_2.54mm:PinHeader_1x02_P2.54mm_VerticalJ6
1DDiode_SMD:D_SOD-123D8
1End StopsConnector_PinHeader_2.54mm:PinHeader_1x04_P2.54mm_VerticalJ9
1FUSEFuse:Fuse_Bourns_MF-RHT500F2
1FUSEhighpower_footprints:MAXI FUSE CLIPF1
1GREENLED_SMD:LED_0805_2012MetricLED3
1ISPhighpower_footprints:ISPJ7
1LM321Package_TO_SOT_SMD:SOT-23-5U10
1MCP1416Package_TO_SOT_SMD:SOT-23-5U9
1REDLED_SMD:LED_0603_1608MetricLED1
1RudderConnector_PinHeader_2.54mm:PinHeader_1x03_P2.54mm_VerticalJ8
1UART_Devicehighpower_footprints:uartJ5
1YELLOWLED_SMD:LED_0805_2012MetricLED4
1cpc5001Package_DIP:DIP-8_W7.62mmU6
1power-highpower_footprints:screw_terminal3J2
1power-highpower_footprints:screw_terminalJ10

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Questions

How big is the Highpower controller PCB?

It measures 116 × 86.4 mm and has 4 copper layers, 1.6 mm thick.

What parts does the Highpower controller use?

168 parts, built around the ATMEGA328P-AU, ADP2302ARDZ, LM321 and MCP1416-E/OT. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Highpower controller KiCad files?

From the pypilot/pypilot_schematics repository on GitHub, at the commit this page was made from: the board is highpower_controller/highpower_controller.kicad_pcb. PCBKit opens the board in the browser, with nothing to install.

Can I use the Highpower controller design in my own project?

Its repository states no licence, so its author keeps all rights: ask pypilot before reusing the design.