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2 layers70 × 60 mmWinch, the printed circuit board in 3D

VADER (Volume Acquisition Device using Estimated Radius) measures the volume of a superpressure balloon using a LiDAR (Light Detection and Ranging) sensor and a winch to obtain radius measurements at various heights within a superpressure balloon.

Size
70 × 60 mm
Copper layers
2
Thickness
1.6 mm
Parts
10
Nets
50
Pads
134
Tracks, vias
117, 0
Routed
Yes
KiCad
KiCad 9.0 (file 20241229)
Created
8 Aug 2025
Updated
10 Aug 2025

Overview

Winch is an open-source printed circuit board by perspector, from the perspector/VADER repository on GitHub, published under the AGPL-3.0 licence. It is a 2-layer board of 70 × 60 mm with 10 parts on 50 nets, routed with 117 tracks and 0 vias.

Its parts include 4 connectors and 2 ICs. It belongs with the sensors and measurement boards and the RP2040 boards of this library.

README

README.md

VADER (Volume Acquisition Device using Estimated Radius)

VADER (Volume Acquisition Device using Estimated Radius) measures the volume of a superpressure balloon using a LiDAR (Light Detection and Ranging) sensor and a winch to obtain radius measurements at various heights within a superpressure balloon. image(1)

[!NOTE] This project was created for the Balloon Program Office at NASA Wallops Flight Facility. The Balloon Program Office (BPO) develops scientific balloons as a platform for space payloads that collect scientific data for astrophysics, heliophysics, and other branches of science. More information can be found on the Balloon Program Office website.

[!IMPORTANT] While I developed all designs, programs, and functions of VADER while interning at the NASA Balloon Program Office, nothing in this repository is "NASA approved." VADER has yet to be tested on a scientific balloon, and NO approvals, liability, or warranty on behalf of the National Aeronautics and Space Administration, Wallops Flight Facility, the Balloon Program Office, or myself (Benjamin Chase / perspector) are implied. Please see the LICENSE.

This is simply a way to chronacle my experience with BPO, highlight the incredible projects that interns can support at NASA, and share VADER in the spirit of open-source!

For further project details, please see my linked presentation images below:

Slide1 Slide2 Slide3 Slide4 Slide5 Slide6 Slide7 Slide8 Slide9 Slide10 Slide11 Slide12 Slide13 Slide14 Slide15 Slide16 Slide17 Slide18 Slide19

The CAD files were developed during my 2nd internship with BPO in the summer of 2024. The CircuitPython code was developed during my 3rd internship in the summer of 2025.

More extensive documentation of this project is available in VADER_README.docx.

Parts

10
QtyValueFootprintReferences
3MountingHole_PadMountingHole:MountingHole_3.2mm_M3_ISO14580_Pad_TopBottomH1, H2, H3
128V from SPBConnector_PinSocket_2.54mm:PinSocket_1x02_P2.54mm_VerticalJ4
1Limit SwitchConnector_PinSocket_2.54mm:PinSocket_1x03_P2.54mm_VerticalJ1
1RaspberryPi_PicoModule:RaspberryPi_Pico_Common_UnspecifiedA1
1Stepper MotorConnector_PinSocket_2.54mm:PinSocket_1x07_P2.54mm_VerticalJ3
1UART and Power to GondolaConnector_PinSocket_2.54mm:PinSocket_1x04_P2.54mm_VerticalJ2
1~Adafruit_DRV8833:DRV8833U1
1~Converter_DCDC:rpmges5.0-10U2

Questions

How big is the Winch PCB?

It measures 70 × 60 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Winch use?

10 parts. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Winch KiCad files?

From the perspector/VADER repository on GitHub, at the commit this page was made from: the board is Electronics/PCB/winch/winch.kicad_pcb and its schematic Electronics/PCB/gondola/gondola.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Winch design in my own project?

Its repository publishes it under the AGPL-3.0 licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).

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