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2 layers107.9 × 67.3 mmLed Board, the printed circuit board in 3D

All schematics and layouts in KiCad, plus some simulations

Size
107.9 × 67.3 mm
Copper layers
2
Thickness
1.6 mm
Parts
37
Nets
36
Pads
129
Tracks, vias
93, 18
Pours
1
Routed
Yes
KiCad
KiCad 4
Created
4 Nov 2016
Updated
11 Nov 2021

Overview

Led Board is an open-source printed circuit board by ParadigmHyperloop, from the ParadigmHyperloop/electrical repository on GitHub. It is a 2-layer board of 107.9 × 67.3 mm with 37 parts on 36 nets, routed with 93 tracks and 18 vias.

Its parts include 19 resistors, 13 connectors, 1 IC, 1 diode and 1 transistor.

README

IRDetectors/README.md

About this Board

  • Owner: @edhurtig
  • Status: Build
  • Topic: Research

Design Abstract

In the most basic sense, this board is an Arduino with support for 2 modulated IR emitters and paired receivers. They are essentially smart IR proximity sensors.

Purpose

These boards are intended to detect vertical strips (4" wide) that are placed every 100' on the hypertube walls. These strips are useful for navigation purposes and tell the pod where it is in the tube.

These boards are also somewhat of a prototype for a localized control module for subsystems like #brakes where a local uC receives commands from the main flight computer, but locally is the one responsible for controlling the state of the brake control solenoids, monitoring pressures and temperatures, etc.

Tech Specs

  • Microcontroller Atmega32U4
  • Communication 1 Micro USB, 1 ISP Header, 1 RS485 bus, I2C, (maybe) CANbus
  • Sensors 2 IR Emitters, 2 IR Receivers. Local hardware-based 36Khz IR modulator.
  • Expansion Headers All unused Atmega inputs and outputs routed to an expansion header

RS485 Details

There are 3 ports that all share the RS485 connection: 2x Ethernet jacks (for daisy chain), 1x 4 pin Phoenix contact port

Power Details

This board is a 5V logic level board. The board may be powered over USB or via an external power source. The external power source is recommended at 5.5V. Do not exceed 12V on any of the external power inputs.

External Power Inputs

Power may be supplied through the 2 pin Phoenix Contact Power Connector as labeled on the board's silkscreen.

Alternatively, power may be supplied via the RJ45 jacks by supplying 5.5-12V on pin 8, and Ground on pin 7. The jumpers for VCOM power and VCOM GND must be stuffed in order to enable power via the Ethernet ports.

Do not plug these boards into a standard ethernet switch, behavior is undefined

On-Board Documentation (Silkscreen)

text
5V Logic
VCC Regulated 5V
VCOM Recommended 5.5V

Ethernet Pinout:
1-2: RS485 RX - / +
3: External IR Sync
4-5: RS485 TX - / +
6: Passthrough
7: VCOM - (Ground)
8: VCOM + (5-12V DC)

VCOM PWR set jumpers 
GND EN & VCOM EN 

Status

  • Rev 1A was ordered and lost in transit 😢
  • Rev 1B was ordered and partially assembled. The first board is currently in a state were it powers on. Next step is to plug in an ISP and flash a bootloader onto the Atmega.

Parts

37
QtyValueFootprintReferences
17Resistors_SMD:R_1206_HandSolderingR1, R2, R3, R4, R5, R6, R7, R8, R10, R11, R12, R13, R14, R15, R16, R17 +1
4hyperCustom:MountingHole_5.5mm_Pad_ViaJ1, J2, J3, J4
4hyperCustom:CONN_PHOENIX_1844210_2PINJ8, J9, J10, J12
3hyperCustom:CONN_PHOENIX_1844236_4PINJ5, J6, J13
2Resistors_ThroughHole:R_Axial_DIN0309_L9.0mm_D3.2mm_P12.70mm_HorizontalR101, R102
1hyperCustom:CONN_PHOENIX_1844359_16PINJ11
1hyperCustom:nicolaBuzzerBZ101
1Diodes_SMD:D_1206D1
1hyperCustom:CONN_PHOENIX_1844252_6PINJ7
1LOGOhyperCustom:ParadigmLogo_1x1G***
1MMBTfoot:MMBF170LT1GQ1
1SSRVO14642AABTR:SOIC254P1005X390-6NU1

Questions

How big is the Led Board PCB?

It measures 107.9 × 67.3 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Led Board use?

37 parts. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Led Board KiCad files?

From the ParadigmHyperloop/electrical repository on GitHub, at the commit this page was made from: the board is LEDBoard/Led_Board.kicad_pcb. PCBKit opens the board in the browser, with nothing to install.

Can I use the Led Board design in my own project?

Its repository states no licence, so its author keeps all rights: ask ParadigmHyperloop before reusing the design.

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