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4 layers60 × 84 mmStratosCore Claude, the printed circuit board in 3D

StratosCore Claude

pantojinho/StratosCore1

StratosCore is an open-source portable field, aviation, meteorological, navigation and radio computer based on the ESP32-S3-WROOM-1-N16R8.

Size
60 × 84 mm
Copper layers
4
Thickness
1.6 mm
Parts
277
Nets
260
Pads
1,134
Tracks, vias
3,513, 659
Pours
6
Routed
Yes
KiCad
KiCad 10.0 (file 20260206)
Created
11 Sep 2026
Updated
30 Sep 2026

Overview

StratosCore Claude is an open-source printed circuit board by pantojinho, from the pantojinho/StratosCore repository on GitHub. It is a 4-layer board of 60 × 84 mm with 277 parts on 260 nets, routed with 3,513 tracks and 659 vias.

It is built around the ADL5513ACPZ-R7, ESP32-S3-WROOM-1-N16R8 and MAX-M10S-00B, with the BMP581, MMC5983MA and DM3AT-SF-PEJM5 among its other parts. Its parts include 100 capacitors, 76 resistors, 15 ICs, 12 inductors and 2 transistors. It belongs with the ESP32 boards of this library.

Main components

12

README

README.md

StratosCore

StratosCore is an open-source portable field, aviation, meteorological, navigation and radio computer based on the ESP32-S3-WROOM-1-N16R8.

Current status

Astra has assumed full technical leadership of Rev A (2026-09-24). Astra owns engineering closure, candidate refinement, review and integration; Claude, Hermes, Sol and other AI agents execute bounded delegated tasks. See Astra project control and agent handover for current responsibilities, received evidence and next actions. Final baseline implementation and manufacturing remain gated.

CompleteIn progressExternally blocked
Product baseline and licensingValidate prepared three-line display support and GNSS passive RF proposalsDisplay controlled power/FPC drawing, C1 samples and connector confirmation
MAX-M10S decision and independently reviewed footprint geometryClose complete 2S charger/protection/VBUS applicationQualified electrical/battery review and fault tests
Two removable 21700 cells in 2S decisionAccept exact cells/holder and state estimation; prove the 8 h primary-use targetRF performance and runtime measurements need prototypes
ESP32 compute sheet and GPIO allocationSensor CAD, LoRa/ADS-B RF, stackup and mechanical dummyFinal factory stack confirmation
Exact candidates for RP2040 support, microSD, audio, USB-C, expansion, buttons, rails and RF interconnectsAssembler approvals, mechanical fit, off-state review and application testsIndependent final schematic/layout and bring-up review
Manufacturer-derived dimensions for W25Q, TPD, ICM/MMC/BMP, ABM8, U.FL and DM3 electrical/mechanical envelopeRF return paths, enclosure access and prototype qualificationPCBA assembler stencil/mask confirmation
KiCad hierarchy; latest ERC: zero violationsOrderable BOM and manufacturing inputs
ADS-B host models: 24 tests passingUART/PIO/DMA implementation and sustained-link bench proof

The reviewed baseline (hardware/) has no finished schematic, PCB layout, prototype or manufacturing package yet. A complete comparison candidate (schematic + routed PCB + 3D with the display) now exists in candidates/claude-oneshot-revA/ — see below. It is not for manufacture and does not close any gate. Do not order boards from the current repository. See project status for the complete gate list.

Claude one-shot candidate (schematic + PCB + 3D)

Generated 2026-09-23 at the owner's request, for side-by-side comparison with the Astra pass. Status at a glance:

ItemStatus
SchematicComplete: root + 11 sheets, every Rev A block; unverified values are literally TBD
PCB60 x 84 mm, 4 layers, 277 parts, routed; 11 connections left for manual finish (2 LoRa RF stubs, SHT40 SDA/3V3, 1 decoupling cap, 6 GND pour fragments)
Checks (KiCad 10.0.6)ERC 1 reviewed error; DRC 1 reviewed error (ESP32 antenna-clearance courtyard); schematic <-> PCB parity 0
3DBoard with display, 2S 21700 cells and holder; printed two-part enclosure concept
Blocking gatesO05 battery safety (qualified human review), display controlled drawing/samples, LoRa matching values, ADS-B threshold, assembler approvals
Findings for the baseline2 footprint blockers (MMC5983MA, BMP581 pad centres), 2 wrong packages (TXU0202, TPS259474L), connector orientation and GPIO gaps — see ISSUES.md
Front (display)Back (2S 21700 cells)Printed enclosure concept
3D front3D backEnclosure
PCB top (display removed)PCB bottomCopper (F/In2/B)
TopBottomCopper

Schematic sheets (click to enlarge; full vector PDF: schematic.pdf):

Root RootUSB-C 01 USB-C inputBattery 02 2S battery/charger
Rails 03 RailsCompute 04 ESP32 / controlDisplay 05 Display / touch
Sensors 06 SensorsGNSS 07 GNSSLoRa 08 LoRa
ADS-B 09 ADS-B / RP2040Storage 10 microSD / audioMech 11 Mechanical

Open it in KiCad

  1. Download the repository (GitHub Code -> Download ZIP, or git clone) and install KiCad 10 (the project uses the KiCad 10 library variables).
  2. Open candidates/claude-oneshot-revA/kicad/StratosCore_Claude.kicad_pro. Project symbols, footprints and 3D models are local to that folder (libs/), so no library setup is needed.
  3. Schematic: open the root sheet and double-click a sheet box. PCB: open the board and press Alt+3 for the 3D viewer (the display and the cells appear in 3D).
  4. STEP files for FreeCAD, Fusion or any other CAD are in candidates/claude-oneshot-revA/outputs/StratosCore_Claude_3D_STEP.zip: the board with its display and cells, the full assembly with the enclosure, and the two enclosure parts.
FolderWhat to open
candidates/claude-oneshot-revA/kicad/KiCad project (.kicad_pro, root and sheet .kicad_sch, .kicad_pcb, local libraries)
candidates/claude-oneshot-revA/docs/schematic.pdf, ISSUES.md (findings and open gates)
candidates/claude-oneshot-revA/outputs/STEP zip, renders, layer PDF, BOM, DRC summary, netlist
candidates/claude-oneshot-revA/mech/Enclosure STEP parts
candidates/claude-oneshot-revA/images/The images above
candidates/claude-oneshot-revA/tools/Scripts that regenerate everything

The owner set a five-unit target of at most BRL 200 per assembled PCB including display/touch, excluding locally bought cells and enclosure, freight and taxes. This is a hobby prototype for desk, car and protected but unpressurized aircraft-cabin use, with experimental drone, model-aircraft, balloon, ultralight, hang-glider and paramotor applications to assess separately. About 10,000 ft is the realistic altitude case; 30,000 ft is exploratory, not a guaranteed barometric limit. The BMP581 remains an indicative backup sensor, and the 8 h minimum target on two 21700 cells remains. The five boards will be programmed and tested locally through USB-C. Cost, runtime and flight performance are not yet verified.

Rev A baseline

BlockBaseline
ComputeESP32-S3-WROOM-1-N16R8; 16 MB Flash, 8 MB PSRAM; Wi-Fi/BLE and module PCB antenna
User interface2.8-inch IPS 320 x 240 with capacitive touch; portrait/landscape; two physical buttons
GNSSu-blox MAX-M10S-00B, selected for documented airborne modes to 80 km
Motion/environmentICM-42688-P, MMC5983MA, BMP581 and SHT40-AD1B-R2
LoRaSX1262 directly integrated, 915 MHz class hardware, SPI and PCB U.FL; regional TX configuration required
ADS-BIndependent 1090 MHz receive chain with RP2040 timing processor
Logging/audioMandatory microSD and provision for an optional digital MEMS microphone
PowerUSB-C target; two removable matched 21700 cells in 2S; one balanced charger and common protection direction
Expansion3V3, GND, I2C, SPI with separate CS, UART and GPIO/IRQ
ConstructionFour-layer PCB; 84 x 60 mm planning outline; approximately 88 x 64 x 37 mm printed enclosure starting envelope

Potential uses include flight/vario instruments, traffic visualization, balloon experiments, weather stations, trackers, LoRa/MeshCore experiments and portable logging. This experimental platform is not a certified aviation instrument, collision-avoidance system or cockpit voice recorder.

Start here

  1. Project status: completed work and remaining gates
  2. Astra-led engineering workboard
  3. Multi-agent swarm protocol and master prompt
  4. Engineering documentation index
  5. Locked decisions and accepted proposals
  6. Open engineering questions

Astra final KiCad handoff is intentionally marked NOT READY. It is not the current work queue.

Repository layout

text
StratosCore/
|-- AGENTS.md          Engineering and review rules
|-- README.md          Public project status and entry points
|-- docs/              Status, decisions and subsystem specifications
|-- bom/               Preliminary planning BOM; not orderable yet
|-- hardware/          KiCad project and primary-source index
|-- candidates/        Out-of-baseline design candidates (Claude one-shot: schematic, PCB, 3D)
|-- mechanical/        Enclosure and fit-study workspace
|-- manufacturing/     Release and production-test placeholders
|-- firmware/          Hardware-interface fixtures and future firmware
|-- references/        Read-only research and reuse/license records
`-- LICENSES/          Official license texts and scope

Manufacturing path

The target is four-layer PCB fabrication and automated assembly at JLCPCB or a comparable Chinese PCBA supplier. Release requires an independently reviewed schematic and layout, clean ERC/DRC, confirmed stackup, exact orderable BOM, CPL, Gerbers/drill files, assembly drawings and a programming/production-test procedure. The owner must explicitly accept the manufacturing release before ordering.

Licensing

Original hardware, mechanical designs and hardware engineering documentation use CERN-OHL-P-2.0. Original firmware and its software documentation use MIT. See license scope and provenance. Third-party work retains its own terms.

Parts

277
QtyValueFootprintReferences
34100nFCapacitor_SMD:C_0402_1005MetricC100, C101, C102, C103, C104, C105, C106, C107, C110, C111, C112, C113, C116, C122, C125, C126 +18
25TPTestPoint:TestPoint_Pad_D1.0mmTP1, TP2, TP10, TP11, TP12, TP13, TP14, TP15, TP16, TP20, TP21, TP22, TP23, TP24, TP25, TP26 +9
19100kResistor_SMD:R_0402_1005MetricR11, R12, R13, R20, R21, R27, R30, R46, R47, R48, R51, R57, R100, R104, R105, R106 +3
1610kResistor_SMD:R_0402_1005MetricR19, R22, R23, R24, R40, R41, R42, R45, R50, R52, R58, R88, R91, R101, R102, R103
91uFCapacitor_SMD:C_0402_1005MetricC26, C27, C28, C29, C34, C40, C108, C109, C124
80RResistor_SMD:R_0402_1005MetricR1, R26, R53, R54, R55, R96, R801, R841
8100pFCapacitor_SMD:C_0402_1005MetricC90, C98, C120, C123, C800, C802, C840, C842
8TBD (E449)Capacitor_SMD:C_0402_1005MetricC74, C75, C76, C77, C78, C79, C80, C83
710uFCapacitor_SMD:C_0603_1608MetricC33, C41, C44, C50, C70, C91, C121
4100k 1%Resistor_SMD:R_0402_1005MetricR3, R5, R9, R29
412pFCapacitor_SMD:C_0402_1005MetricC801, C803, C841, C843
4TBD (E449)Inductor_SMD:L_0402_1005MetricL71, L72, L73, L74
30RResistor_SMD:R_0603_1608MetricR31, R32, R49
31nFCapacitor_SMD:C_0402_1005MetricC81, C82, C99
32.2k 1%Resistor_SMD:R_0402_1005MetricR43, R44, R98
347nFCapacitor_SMD:C_0402_1005MetricC12, C95, C96
3FiducialFiducial:Fiducial_1mm_Mask2mmFID1, FID2, FID3
3M2.5MountingHole:MountingHole_2.7mm_M2.5H1, H2, H3
3TPS22918DBVRSC:TI_DBV0006A_SOT-23-6_TPS22918U10, U11, U12
2100RResistor_SMD:R_0402_1005MetricR71, R72
215pF C0GCapacitor_SMD:C_0402_1005MetricC114, C115
21kResistor_SMD:R_0402_1005MetricR92, R93
21uF 25V X7RCapacitor_SMD:C_0603_1608MetricC1, C2
222uF 16VCapacitor_SMD:C_0805_2012MetricC14, C15
222uF 6.3V X7RCapacitor_SMD:C_0805_2012MetricC22, C23
2232k 1%Resistor_SMD:R_0402_1005MetricR2, R8
227nHInductor_SMD:L_0603_1608MetricL800, L840
23.3nFCapacitor_SMD:C_0402_1005MetricC24, C25
24.7uF 10VCapacitor_SMD:C_0603_1608MetricC13, C55
2470RResistor_SMD:R_0402_1005MetricR60, R61
2470nFCapacitor_SMD:C_0402_1005MetricC71, C73
26.8kResistor_SMD:R_0402_1005MetricR800, R840
282nHInductor_SMD:L_0603_1608MetricL801, L841
2BLB01SC:BeRex_BLB01_DFN-8-1EP_2x2mm_P0.5mmU50, U52
2TA2003A 1090MHz SAWSC:TAI-SAW_TA2003A_SMD-6_3.0x3.0mmFL1, FL2
2TBD (OWN-09)Resistor_SMD:R_0402_1005MetricR86, R87
2TPD4E05U06DQARPackage_SON:USON-10_2.5x1.0mm_P0.5mmU2, U23
11.69k 1%Resistor_SMD:R_0402_1005MetricR6
1100nF 25VCapacitor_SMD:C_0402_1005MetricC21
1100nF X7RCapacitor_SMD:C_0402_1005MetricC127
110k NTC (103AT class, TBD)Resistor_SMD:R_0603_1608MetricTH1
110nFCapacitor_SMD:C_0402_1005MetricC32
110uF 16VCapacitor_SMD:C_0805_2012MetricC16
110uF 25VCapacitor_SMD:C_0805_2012MetricC11
110uF 25V X7RCapacitor_SMD:C_0805_2012MetricC20
110uH LPS4018-103MRCSC:L_Coilcraft_LPS4018L3
112MHz ABM8-272-T3SC:Abracon_ABM8-272-T3_Crystal_SMD_3225-4Pin_3.2x2.5mmY1
115uH (DC-DC)Inductor_SMD:L_0805_2012MetricL70
11uF 25VCapacitor_SMD:C_0603_1608MetricC10
11uF 50V X7RCapacitor_SMD:C_0805_2012MetricC56
11uF X7RCapacitor_SMD:C_0402_1005MetricC60
11uH (DFE252012F-1R0 class)Inductor_SMD:L_1008_2520MetricL1
12.21R 1% 0.1WResistor_SMD:R_0603_1608MetricR56
12.21k 1%Resistor_SMD:R_0402_1005MetricR18
12.2uFCapacitor_SMD:C_0402_1005MetricC31
12.2uH XFL4020-222MEBSC:L_Coilcraft_XxL4020L2
12N7002Package_TO_SOT_SMD:SOT-23Q2
12S 21700 holder (MPN TBD)SC:BatteryHolder_2S_21700_TBDBT1
12kResistor_SMD:R_0402_1005MetricR62
130.1k 1%Resistor_SMD:R_0402_1005MetricR17
1300RResistor_SMD:R_0603_1608MetricR14
1312k 1%Resistor_SMD:R_0402_1005MetricR28
132 MHz (CL 10pF) MPN TBDCrystal:Crystal_SMD_2016-4Pin_2.0x1.6mmY2
1442k 1%Resistor_SMD:R_0402_1005MetricR4
15.23k 1%Resistor_SMD:R_0402_1005MetricR16
152.3R 1%Resistor_SMD:R_0402_1005MetricR95
160V Schottky TBDDiode_SMD:D_SOD-123FD1
1900k 1%Resistor_SMD:R_0402_1005MetricR10
1ADL5513ACPZ-R7Package_CSP:LFCSP-16-1EP_3x3mm_P0.5mm_EP1.7x1.7mmU54
1AFY240320A1-2.8INTH-C1 (envelope)Display_Orient_AFY240320A1-2.8INTH-C1_EnvelopeDS1
1BM12B-GHS-TBT (expansion)Connector_JST:JST_GH_BM12B-GHS-TBT_1x12-1MP_P1.25mm_VerticalJ2
1BMP581SC:Bosch_BMP581_LGA-10_2x2mm_CORRECTEDU32
1BQ25887RGERPackage_DFN_QFN:Texas_RGE0024H_VQFN-24-1EP_4x4mm_P0.5mm_EP2.7x2.7mmU6
1DM3AT-SF-PEJM5SC:Hirose_DM3AT-SF-PEJM5_microSD_HCJ8
1Dual N-MOSFET TBD (O05)Package_TO_SOT_SMD:SOT-23-6Q1
1ESP32-S3-WROOM-1-N16R8RF_Module:ESP32-S3-WROOM-1U1
1ICM-42688-PSC:TDK_ICM-42688-P_LGA-14_3x2.5mm_P0.5mmU30
1MAX-M10S-00BSC:u-blox_MAX-M10S-00B_LCC-18_10.1x9.7mmU17
1MCP6566T-E/OTPackage_TO_SOT_SMD:SOT-23-5U55
1MMC5983MASC:MEMSIC_MMC5983MA_LGA-16_3x3mm_P0.5mm_CORRECTEDU31

The 246 most common of 277 parts.

Questions

How big is the StratosCore Claude PCB?

It measures 60 × 84 mm and has 4 copper layers, 1.6 mm thick.

What parts does the StratosCore Claude use?

277 parts, built around the ADL5513ACPZ-R7, ESP32-S3-WROOM-1-N16R8, MAX-M10S-00B and BMP581. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the StratosCore Claude KiCad files?

From the pantojinho/StratosCore repository on GitHub, at the commit this page was made from: the board is candidates/claude-oneshot-revA/kicad/StratosCore_Claude.kicad_pcb and its schematic candidates/claude-oneshot-revA/kicad/01_usb_input.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the StratosCore Claude design in my own project?

Its repository states no licence, so its author keeps all rights: ask pantojinho before reusing the design.

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