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2 layers50 × 30 mmTFSIK01, the printed circuit board in 3D

ThunderFly SiK radio ISM band UAV MAVlink telemetry link.

Size
50 × 30 mm
Copper layers
2
Thickness
1.6 mm
Parts
70
Nets
56
Pads
223
Tracks, vias
341, 237
Pours
6
Routed
Yes
KiCad
KiCad 9.0 (file 20241229)
Created
8 Sep 2024
Updated
15 Feb 2026

Overview

TFSIK01 is an open-source printed circuit board by oilcrest, from the oilcrest/TFSIK01 repository on GitHub, published under the GPL-3.0 licence. It is a 2-layer board of 50 × 30 mm with 70 parts on 56 nets, routed with 341 tracks and 237 vias.

It is built around the SI1060-A-GM, PE4259-63 and QPL9547, with the ABS07-120-32.768KHZ-T and SM06B-GHS-TB among its other parts. Its parts include 26 capacitors, 10 inductors, 9 resistors, 5 ICs and 4 connectors. It belongs with the radio and wireless boards of this library.

Main components

5

README

README.md

TFSIK01 - Dual Antenna diversity telemetry modem with a high noise immunity

The TFSIK01 is a high-end open-source hardware design of a UAV modem utilizing SiK firmware. It uses the latest Si1000 series chip Si1060, which is equipped with Si4463 EZRadioPRO Transceiver. The RF front-end is designed to have high immunity to jamming using the out-of-band frequencies. This gives TFSIK special features such as being operable in the proximity of out-of-band signal jammers. RF noise immunity is a hardware-based feature; therefore, it is extremely reliable, but the proper antenna and frequency band must be used for the best results. Please contact ThunderFly s.r.o. to get support and consultation.

TFSIK01 modem

Where could I get it?

The device can be purchased directly from ThunderFly s.r.o.. Contact us by email at sale@thunderfly.cz for commercial support (Manufacturing aid, Licensing, RF verification, certification, etc.). We are the primary designers of this modem hardware and major Si1060 firmware contributors, and therefore, we can react even to non-standard requests for modification or functions (RF-band, output power, jamming resistance, etc.). The TFSIK is also available at the Tindie or Lectronz store in the most standard configurations.

The TFSIK features

  • Small size and Lightweight (under 20 grams without antenna)
  • Automatic antenna switching
  • Transparent serial link
  • Air data rates up to 250kbps
  • MAVLink protocol framing and status reporting
  • Frequency-hopping spread spectrum (FHSS)
  • Adaptive time division multiplexing (TDM)
  • Support for listening before talk (LBT) and Adaptive Frequency Agility (AFA)
  • Demonstrated a range of several kilometers with a small whip antenna
  • Open source firmware
    • AT commands for local radio configuration
    • RT commands for remote radio configuration
    • Supported protocol: MAVLink 2 or transparent serial.
    • Configurable duty cycle
    • Built-in error correcting code (can correct up to 25% of data bit errors)
  • Supported bands: 433MHz, 868 MHz. (Other frequencies are available upon request)
  • Interface: Pixhawk-compatible JST-GH UART link

Advanced technologies used

  • Transceiver chip: Si4463
    • User-selectable output power up to +20 dBm (100mW) (The maximum legally allowed power output for most ISM bands)
    • RX Sensitivity -124 dBm @ 1000 bps FSK
  • MIMO 2x2 RX/TX: Two antenna diversity
  • RF switch: SPDT High Power UltraCMOS 10 MHz - 3 GHz
  • RF input low noise amplifier
    • 50MHz to 4000MHz, GaAs pHEMT SPF5189
    • Noise Figure 0.60dB
    • High noise immunity OIP3 39.5dBm
    • Gain 18.7dB
  • Filter: SAW AFS selected for the used frequency band

The above parameters are guaranteed only in the case of the use of a proper RF antenna matched for a given frequency band. When using an improper antenna with a radio modem, several issues may arise that could affect the performance, efficiency, and reliability of the system. Here is a simplified list:

  • Reduced Range - The most immediate problem would be a reduced operating range. The antenna is critical for transmitting and receiving signals effectively. An improper antenna may result in weaker signals, thereby limiting the distance over which the modem can communicate.
  • Signal Degradation - Poorly matched antennas could degrade the quality of the transmitted and received signals. This can lead to higher bit error rates, packet loss, and data corruption, impacting the reliability of the system.
  • Increased Interference - The wrong type or tuning of the antenna might pick up or transmit on unintended frequencies, causing interference with other systems or devices. This could be particularly problematic in crowded or jammed frequency bands.
  • Power Imbalance - The impedance mismatch between the antenna and the modem can result in a portion of the signal being reflected into the modem. This can potentially damage the modem’s internal components over time due to the stress on the components.
  • Non-Compliance - Using an improper antenna may lead to non-compliance with regulatory standards, which could result in legal issues or fines. Regulations often specify the types of antennas that can be used with particular types of modems or in specific frequency bands.
  • Energy Inefficiency - A mismatched antenna can be energy-inefficient, drawing more power than necessary to achieve a given range or data rate. This could be particularly problematic in battery-powered applications.
  • Increased Latency - Poor signal strength and quality could also result in increased latency due to packet retransmissions, affecting real-time applications like telemetry transmission.
  • Difficulty in Troubleshooting - An improper antenna can introduce a myriad of issues that can be hard to diagnose. This could result in increased downtime and maintenance costs, as engineers would need to spend additional time identifying and resolving the issues.

Hardware

The TFSIK modem is enclosed in a 3D-printed box suitable for user modification. Inside that box are electronics with electromagnetic shielding.

TFSIK modem electronics

Here is a photo of TFSIK electronics with the essential electromagnetic shielding cover removed.

TFSIK01A bottom view TFSIK01A top view

TFSIK antenna kit

External antennas are connected to the TFSIK modem by a pair of MCX connectors. For ease of use, we prepared a kit with simple whip antennas. This kit could be manufactured for multiple frequency bands. Here is 433 MHz as an example. The antenna kit strictly pairs only with the TFSIK modem tuned on the same frequency band.

TFSIK01 antenna kit

As you can see, the antenna kit contains two asymmetrically mounted antennas. The antenna is tightened in position by SMA connectors. The optimal position depends on your exact setup, but generally, the antennae should be orthogonal to each other due to their "donut" radiation patterns. The whole setup of TFSIK01 with the antenna kit should be mounted by a pair of screws in the holes of the antenna kit.

Usage examples

UAV command and control

The TFSIK modem is intended to be used at the UAV as an "in the air" part of the communication link. For the ground control station, the TFMODEM is supposed to be used.
The reasons for the difference in the air and ground control station units are design tradeoffs.
For example, the ground control unit needs a very reliable interface; therefore, there is a large interface USB connector to the ground control station computer. The same connector is impractical to use in the UAV part. Similar restrictions apply to the RF filters, antenna connectors, etc. To resolve that, we decided to use different implementations of the ground station.

ROS2 long-range wireless datalink

SiK firmware is commonly used in radio modems, particularly in the fields of unmanned aerial vehicles (UAVs) and robotics. When integrated into a Robot Operating System (ROS) or ROS2 environment, SiK technology offers several advantages. It provides reliable and long-range communication, which is crucial for both indoor and outdoor robotic applications. The low latency of TFSIK01 modems ensures real-time responsiveness, a critical factor in robotics. These modems are highly configurable, offering users the flexibility to tailor the system according to specific needs. Additionally, their compatibility with various communication protocols makes them easy to integrate into existing ROS and ROS2 systems.

More details about the TFSIK01 telemetry modem can be found on ThunderFly's documentation website.

Parts

70
QtyValueFootprintReferences
10HOLE_TFMlab_Mechanical:dira_3mmM1, M2, M3, M4, M5, M6, M7, M8, M9, M10
8100pFCapacitor_SMD:C_0603_1608MetricC2, C4, C17, C26, C27, C31, C33, C34
510uFCapacitor_SMD:C_0805_2012MetricC1, C3, C5, C18, C20
433RResistor_SMD:R_0603_1608MetricR1, R2, R3, R4
3180RResistor_SMD:R_0603_1608MetricR6, R22, R23
39.1pFCapacitor_SMD:C_0603_1608MetricC7, C28, C29
3~Inductor_SMD:L_0805_2012Metric_Pad1.15x1.40mm_HandSolderL8, L9, L10
2100nFCapacitor_SMD:C_0603_1608MetricC16, C19
2150nHInductor_SMD:L_0805_2012Metric_Pad1.15x1.40mm_HandSolderL11, L12
2MCX 73415-1061Mlab_CON:MCX_Molex_73415-1061J3, J4
2PE4259Package_TO_SOT_SMD:SOT-363_SC-70-6U7, U9
2REDLED_SMD:LED_0603_1608Metric_Pad1.05x0.95mm_HandSolderD1, D2
2~Capacitor_SMD:C_0603_1608MetricC12, C13
110nFCapacitor_SMD:C_0603_1608MetricC14
113pFCapacitor_SMD:C_0603_1608MetricC9
115nHInductor_SMD:L_0805_2012Metric_Pad1.15x1.40mm_HandSolderL13
118nHInductor_SMD:L_0805_2012Metric_Pad1.15x1.40mm_HandSolderL16
11kResistor_SMD:R_0603_1608MetricR20
11uFCapacitor_SMD:C_0603_1608MetricC32
122nHInductor_SMD:L_0805_2012Metric_Pad1.15x1.40mm_HandSolderL3
127nHInductor_SMD:L_0805_2012Metric_Pad1.15x1.40mm_HandSolderL5
130nHInductor_SMD:L_0805_2012Metric_Pad1.15x1.40mm_HandSolderL7
133pFCapacitor_SMD:C_0603_1608MetricC15
13k32Resistor_SMD:R_0603_1608MetricR5
18,2pFCapacitor_SMD:C_0603_1608MetricC11
1ABS07-120-32.768KHZMlab_XTAL:ABS07Y1
1GREENLED_SMD:LED_0603_1608Metric_Pad1.05x0.95mm_HandSolderD3
1HEADER_2x03Mlab_Pin_Headers:SMD_2x03J2
1LM1117-3V3Mlab_IO:SOT-223U1
1NFM21PC105Mlab_L:FIR_0805C21
1QPL9547Mlab_IO:SON50P200X200X95-9N-DU3
1SM06B-GHS-TBConnector_JST:JST_GH_SM06B-GHS-TB_1x06-1MP_P1.25mm_HorizontalJ1
1Si1060-A-GMPackage_DFN_QFN:QFN-36-1EP_5x6mm_P0.5mm_EP3.6x4.1mm_ThermalViasU2
1~Crystal:Crystal_SMD_Abracon_ABM3B-4Pin_5.0x3.2mmY2
1~MLAB_SAW:ABRACON_AFSFL1

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Questions

How big is the TFSIK01 PCB?

It measures 50 × 30 mm and has 2 copper layers, 1.6 mm thick.

What parts does the TFSIK01 use?

70 parts, built around the SI1060-A-GM, PE4259-63, QPL9547 and ABS07-120-32.768KHZ-T. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the TFSIK01 KiCad files?

From the oilcrest/TFSIK01 repository on GitHub, at the commit this page was made from: the board is hw/sch_pcb/TFSIK01.kicad_pcb and its schematic hw/sch_pcb/TFSIK01.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the TFSIK01 design in my own project?

Its repository publishes it under the GPL-3.0 licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).