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2 layers43.5 × 75 mmOscillator, the printed circuit board in 3D

[Work in progress] An EMF sensor and transmitter (also known as an ELF sensor or warbler or a tone generator and detector or wire follower) circuit which can be used to send a 2kHz adible signal down a wire with the transmitter and sense the presence of the wire with the receiver.

Size
43.5 × 75 mm
Copper layers
2
Thickness
1.6 mm
Parts
64
Nets
33
Pads
130
Tracks, vias
552, 37
Pours
4
Routed
Yes
KiCad
KiCad 3
Created
1 Mar 2014
Updated
22 Mar 2015

Overview

Oscillator is an open-source printed circuit board by mvw123, from the mvw123/EMF_Sensor repository on GitHub. It is a 2-layer board of 43.5 × 75 mm with 64 parts on 33 nets, routed with 552 tracks and 37 vias.

It is built around the TL072. Its parts include 29 resistors, 15 capacitors, 4 connectors, 2 ICs and 2 switches. It belongs with the sensors and measurement boards of this library.

Main components

1

README

README.md

EMF_Sensor

Brief

This is an open hardware design for an EMF sensor and transmitter circuit (sometimes known as a tone generator and detector, an ELF sensor, warbler or wire follower) which can be used to send a 2kHz audible tone down a wire with the transmitter and sense the presence of the wire with the receiver. It's main uses are for hidden wire and wire boundary detection.

This is NOT for connection to LIVE mains or hazardous voltages - there are NO safety caps or safety barriers in the circuit.

The circuit is created with Ki-CAD, an open source EDA tool for schematic capture and PCB layout. There are two boards in the design seperated by a snap off region. One for the transmitter, one for the receiver. The design should be battery powered from a 9v battery for each board.

The circuit is designed so that it can be used for other educational purposes and for general operational amplifier design.

MVW

Details

The PCB uses a mixture of through hole and SMD 1206 size components. These parts were chosen as a trade off between size and ease of fitting. Through hole axial leaded resistors and capacitors can be soldered onto the 1206 SMD pads if desired by soldering the parts vertically. SMD parts are used to reduce the PCB size which is the most costly part of the design. The PCB could have been smaller, but the aim is to allow beginners to be able to easily solder to the pads as well as experts.

A Simetrix simulation file is included. Simetrix is a windows simulator which can be downloaded and used freely up to its node limit which is more than adequate for most situations. Please download and tweak it, i think you'll find some components are not entirely needed.

CAD B (Rev 0.02) [WORK IN PROGRESS] March 2014

Schematic and PCB updated to fix bug stopping the wien bridge oscillator working schematic and PCB updated to add an inline resistor for the voltage reference for one of the amplifiers This version was edited using the 7-7-2013 BZR 4022 -stable build for windows which upgrades the PCB to a new type and renames its file extension. The Design would benefit from splitting into two seperate designs. The circuit schematic pages need renaming to something more sensible. BOM not available

The design requires external parts not shown on the circuit schematic. eg:- 9v battery battery connector 2.5mm earphone adapter wire - length TBD

CAD A (Rev 0.01) [NOT TESTED] March 2014

First dev release, not tested - awaiting return of PCBs. Known bugs exist. The wien bridge oscillator is wired incorrectly. The oscillator resistor/capacitor values need setting up (board released whilst the values are tweaked)

The board is being produced by oshpark which ships internationally. Price for the minimum 3 boards (in march 2014) is approximately $25

Ki-CAD created schematic, layout, gebers Simetrix simulation file BOM needs to be finalised.

Requires external parts not shown on the circuit schematic. eg 9v battery battery connector 2.5mm earphone adapter wire - length TBD

Parts

64
QtyValueFootprintReferences
7P***1pin1PIN, 1PIN, 1PIN, 1PIN, 1PIN, 1PIN, 1PIN
61kSM1206R201, R202, R203, R204, R218, R306
4100uFC1V7C204, C205, C206, C304
41MegSM1206R302, R305, R309, R311
420kSM1206R206, R207, R208, R217
42kSM1206R211, R212, R214, R216
4CONN_2PINHEAD1-2P202, P203, P301, P302
310nSM1206C201, C202, C203
31uFC1V7C305, C306, C307
210RSM1206R213, R215
26.8kSM1206R209, R210
29V_CPINHEAD1-2BT201, BT301
2OSHW-logo_silkscreen-front_5mmOSHW-logo_silkscreen-front_5mmG***, G***
2SPSTPINHEAD1-2SW201, SW301
2TL072DIP-8__300U201, U301
10.01uFSM1206C301
10R0SM1206R301
11.5nFSM1206C308
1100RSM1206R310
1100kRV2RV301
110kSM1206R205
120pFSM1206C309
1220nFC1V7C303
122MegSM1206R303
122kSM1206R307
14.7kSM1206R304
14.7pFSM1206C302
147kSM1206R308

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Questions

How big is the Oscillator PCB?

It measures 43.5 × 75 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Oscillator use?

64 parts, built around the TL072. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Oscillator KiCad files?

From the mvw123/EMF_Sensor repository on GitHub, at the commit this page was made from: the board is Oscillator.kicad_pcb. PCBKit opens the board in the browser, with nothing to install.

Can I use the Oscillator design in my own project?

Its repository states no licence, so its author keeps all rights: ask mvw123 before reusing the design.