

SolarCharger
Small PCB that charges a Li-Ion battery from a solar panel and gives an output of 5V - 0.6A
- Size
- 41.4 × 14 mm
- Copper layers
- 4
- Thickness
- 1.6 mm
- Parts
- 38
- Nets
- 28
- Pads
- 97
- Tracks, vias
- 285, 40
- Pours
- 2
- Routed
- Yes
- KiCad
- KiCad 6 (file 20211014)
- Created
- 8 Jan 2023
- Updated
- 24 Mar 2024
Overview
SolarCharger is an open-source printed circuit board by makingdevices, from the makingdevices/SolarCharger repository on GitHub. It is a 4-layer board of 41.4 × 14 mm with 38 parts on 28 nets, routed with 285 tracks and 40 vias.
It is built around the BQ24210DQCR, TPS259620DDAR and FSV360FP. Its parts include 14 resistors, 9 capacitors, 4 ICs, 3 diodes and 2 connectors. It belongs with the power boards of this library.
Main components
3BQ24210DQCR
WSON-10-EP(2x3)0℃~+125℃ 1 3.5V~18V 4.2V 800mA 800mV 9uA Charging IC Lithium Battery Support WSON-10-EP(2x3) Battery Management ROHSTexas InstrumentsBattery ManagementTPS259620DDAR
SO-8-40℃~+125℃ 2.7V~19V 2A ±10.4% SO-8 Power Management - Specialized ROHSTexas InstrumentsCurrent Source / Constant Current SourceFSV360FP
SOD-123HE-55℃~+150℃ 10.62ns 100uA@60V 3A 60V 650mV@3A Standalone SOD-123HE Super Barrier Rectifiers (SBR) ROHSonsemiSuper Barrier Rectifiers (SBR)
README
README.md[blocked]
Making Devices
Open Source projects where we struggle with engineering, electronics, coding and who knows what else... The solar charger uses the energy from a solar panel (using MPPT) to charge a Li-Ion rechargeable battery and provide an stable 5V - 0.6A output.
Table of Contents
About The Project
The solar charger uses the energy from a solar panel (using MPPT) to charge a Li-Ion rechargeable battery and provide an stable 5V - 0.6A output. The project was created to test a small circuit before using it with other projects.
Built With
Build one
Documentation is updated.
- Get the gerber files for the latest version: V1.0
- Send them to a PCB manufacturer (Our Sponsor is PCBWAY)
- You should solder all the components in the board. (The schematic is available here v1.0)
Usage
As soon as you connect a battery, the output voltage will be activated.
Protections:
-
Solar Panel
- Input voltage from 3V to 20V. It has over-voltage protection (OVP).
- NTC Sensor: The charging process is compatible with the JEITA temperature standard for Li-Ion batteries, limiting the charge of the battery depending of the temperature of it.
- Protection for short-circuit in the battery.
-
Battery
- Overcharge Detection Voltage at 4.2V (25mV accuracy)
- Overcharge Hysteresis Voltage Range. (Release at 4.1V)
- Overdischarge Detection Voltage at 2.5V.
- Overdischarge Hysteresis Voltage Range. (Release at 3.0V)
- Discharge overcurrent detection voltage.
- Short current detection voltage.
Note: You may want to select a different AP9214 configuration depending of your battery type. We have tested the AP9214L-AE-HSB.
-
Output
- Voltage fixed at 5V +-1.5%
- Undervoltage protection.
- Overvoltage protection at 5.7V
- Overcurrent and shortcircuit protection (+1A). It will recuperate when the shortcircuit is released.
Roadmap
- Assembly New Board
- Test with electronic Load.
- Validate ratings
See the open issues for a full list of proposed features (and known issues).
State: Project FINISHED - 12/09/2023
Priority: High
License
Distributed under three licenses:
Contact
Making Devices - @MakingDevices
Project Link: https://github.com/makingdevices/SolarCharger
Other Links: LinkTree
Sponsor
PCBWAY is the most professional PCB manufacturer for prototyping and low-volume production to work with in the world. With more than a decade in the field, They are committed to meeting the needs of their customers from different industries in terms of quality, delivery, cost-effectiveness and any other demanding requests. As Sponsor of Making Devices, they will be in charge of all the PCBs for MDV, allowing both of us to grow together in a long term partnership. We hope you take them into account for your both personal and professional prototypes or products.
Parts
38| Qty | Value | Footprint | References |
|---|---|---|---|
| 3 | 1uF | Library_Loader:CAPC2012X140N | C1, C2, C3 |
| 2 | 1k | Library_Loader:RESC2012X75N | R4, R5 |
| 1 | 100nF | Library_Loader:CAPC2012X140N | C7 |
| 1 | 100uF | Library_Loader:CAPC2012X140N | C8 |
| 1 | 2.2nF | Library_Loader:CAPC2012X140N | C6 |
| 1 | 2.7k | Library_Loader:RESC2012X75N | R6 |
| 1 | 21.5K | Library_Loader:RESC2012X75N | R2 |
| 1 | 22uF | Library_Loader:CAPC2012X140N | C5 |
| 1 | 27k | Library_Loader:RESC2012X75N | R9 |
| 1 | 330 | Library_Loader:RESC2012X75N | R3 |
| 1 | 4.7uH | Library_Loader:SRN6045_1 | L1 |
| 1 | 400k | Library_Loader:RESC2012X75N | R12 |
| 1 | 432k | Library_Loader:RESC2012X75N | R11 |
| 1 | 44.2k | Library_Loader:RESC2012X75N | R7 |
| 1 | 450K | Library_Loader:RESC2012X75N | R10 |
| 1 | 47uF | Library_Loader:CAPC2012X140N | C9 |
| 1 | 780 | Library_Loader:RESC2012X75N | R1 |
| 1 | 820pF | Library_Loader:CAPC2012X140N | C4 |
| 1 | 82k | Library_Loader:RESC2012X75N | R8 |
| 1 | 909 | Library_Loader:RESC2012X75N | R13 |
| 1 | AP9214L-AN-HSBR-7 | Library_Loader:AP9214LANHSBR7 | IC2 |
| 1 | BQ24210DQCR | Library_Loader:SON50P200X300X80-11N | IC1 |
| 1 | FSV360FP | Library_Loader:SS12FP | D1 |
| 1 | Green | Library_Loader:LEDC2012X90N | LED2 |
| 1 | IN | Library_Loader:282834-2_1 | J1 |
| 1 | Jumper | Library Loader:RESC2012X75N | R14 |
| 1 | LOGO | MDV:logo_MDV_3 | G*** |
| 1 | NTC 10K | Library_Loader:THRMC2012X95N | RT1 |
| 1 | OUT | Library_Loader:282834-2_1 | J2 |
| 1 | Orange | Library_Loader:LEDC2012X90N | LED1 |
| 1 | TPS259620DDAR | Library_Loader:SOIC127P600X170-9N | IC4 |
| 1 | TPS61085TDGKR | Library_Loader:SOP65P490X110-8N | IC3 |
| 1 | bat+ | Library_Loader:mountinghole_battery | H1 |
| 1 | bat- | Library_Loader:mountinghole_battery | H2 |
The 37 most common of 38 parts.
Questions
How big is the SolarCharger PCB?
It measures 41.4 × 14 mm and has 4 copper layers, 1.6 mm thick.
What parts does the SolarCharger use?
38 parts, built around the BQ24210DQCR, TPS259620DDAR and FSV360FP. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.
Where can I download the SolarCharger KiCad files?
From the makingdevices/SolarCharger repository on GitHub, at the commit this page was made from: the board is Kicad/SolarCharger/SolarCharger.kicad_pcb and its schematic Kicad/SolarCharger/SolarCharger.kicad_sch. PCBKit opens the board in the browser, with nothing to install.
Can I use the SolarCharger design in my own project?
Its repository states no licence, so its author keeps all rights: ask makingdevices before reusing the design.
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