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2 layers100.1 × 100.1 mmTSAL, the printed circuit board in 3D

This repository contains all e-Power PCB projects

Size
100.1 × 100.1 mm
Copper layers
2
Thickness
1.6 mm
Parts
118
Nets
59
Pads
288
Tracks, vias
665, 360
Pours
10
Routed
Yes
KiCad
KiCad 5 (file 20171130)
Created
28 Feb 2022
Updated
25 Sep 2021

Overview

TSAL is an open-source printed circuit board by koson, from the koson/e-Power-PCBs repository on GitHub. It is a 2-layer board of 100.1 × 100.1 mm with 118 parts on 59 nets, routed with 665 tracks and 360 vias.

It is built around the LM358, MC34063 and TL431, with the NE555, TLP290-4(E and 1N4747A among its other parts. Its parts include 51 resistors, 13 capacitors, 8 diodes, 6 ICs and 3 transistors.

Main components

8

README

README.md

e-Power-PCBs

Index

e-Power_conventions: Standard conventions for all PCBs

The image shows an example with conventions regarding the description data of the PCBs. One way to implemment this conventions is oppening 2 KiCad Pcbnew windows, one with the file you want to update and other with the e-Power_conventions.kicad_pcb and the copy the standard from one window to the other (yes, this is possible on the current versions of KiCad!).

descriptive_conventions

BMS_20S: Battery Management System with 20S measurement capability
TSAL: Tractive System Alternating Lights

License

MIT

Parts

118
QtyValueFootprintReferences
1810RResistor_SMD:R_0805_2012MetricR18, R19, R20, R26, R27, R28, R33, R34, R35, R39, R40, R41, R43, R44, R45, R46 +2
121KResistor_SMD:R_0805_2012MetricR4, R9, R10, R11, R14, R15, R21, R29, R30, R36, R38, R42
7100nFCapacitor_SMD:C_0805_2012MetricC1, C4, C7, C8, C11, C12, C13
710KResistor_SMD:R_0805_2012MetricR3, R5, R8, R24, R31, R49, R50
6GNDe-Power:TestPoint_Pad_D1.0mmTP10, TP11, TP13, TP15, TP16, TP22
4100KResistor_SMD:R_0805_2012MetricR12, R13, R25, R32
44K7RResistor_THT:R_Axial_DIN0617_L17.0mm_D6.0mm_P25.40mm_HorizontalR1, R2, R6, R7
3220uFe-Power:CP_Elec_10x10C3, C5, C10
3ADJResistor_SMD:R_0805_2012MetricR16, R37, R51
3Fusee-Power:FUSE_1206_3216MetricF1, F2, F3
3SS54HFe-Power:DO-214ACD2, D7, D8
212Ve-Power:TestPoint_Pad_D1.0mmTP7, TP21
21N4747Ae-Power:DO-35_SMDD1, D3
21RResistor_SMD:R_0805_2012MetricR17, R22
2GNDe-Power:MountingHole_3.2mm_M3_Pad_ViaH2, H3
2IRF3205e-Power:TO-220-3_Horizontal_TabDownQ2, Q3
2TL431Package_TO_SOT_SMD:SOT-23U3, U6
1+24Ve-Power:TestPoint_Pad_D1.0mmTP19
1+Ve-Power:TestPoint_Pad_D1.0mmTP12
1+VINe-Power:TestPoint_Pad_D1.0mmTP17
1+VINe-Power:MountingHole_3.2mm_M3_Pad_ViaH1
1-Ve-Power:TestPoint_Pad_D1.0mmTP14
11.25Ve-Power:TestPoint_Pad_D1.0mmTP9
1100RResistor_SMD:R_0805_2012MetricR23
1100uHe-Power:L_12x12mm_H6mmL1
110nCapacitor_SMD:C_0805_2012MetricC9
11uFCapacitor_SMD:C_0805_2012MetricC2
1220pFCapacitor_SMD:C_0805_2012MetricC6
124Ve-Power:TestPoint_Pad_D1.0mmTP1
1BLUEe-Power:TestPoint_Pad_D1.0mmTP20
1Ferrite_Beade-Power:FB_0603_1608MetricFB1
1GREENe-Power:TestPoint_Pad_D1.0mmTP8
1Input Powere-Power:TerminalBlock_Phoenix_MKDS-1,5-2_1x02_P5.08mm_HorizontalJ2
1LED GREENLED_SMD:LED_0603_1608MetricD4
1LED REDLED_SMD:LED_0603_1608MetricD5
1LM358Package_SO:SOIC-8_3.9x4.9mm_P1.27mmU4
1Logo_High_Voltage_Largee-Power:Logo_High_Voltage_13.7x12.0mm_SilkSG1
1Logo_UFRGS_Largee-Power:Logo_UFRGS_14.7x8.0mm_SilkSG2
1Logo_e-Power_Largee-Power:Logo_e-Power_22.8x12.0mm_SilkSG3
1MC34063Package_SO:SOIC-8_3.9x4.9mm_P1.27mmU5
1NCe-Power:MountingHole_3.2mm_M3_Pad_ViaH4
1NE555Package_SO:SOIC-8_3.9x4.9mm_P1.27mmU2
1OUTe-Power:TestPoint_Pad_D1.0mmTP2
1REDe-Power:TestPoint_Pad_D1.0mmTP18
1RELAY_19.1x15.5mme-Power:Relay_SPDT_SANYOU_SRDK1
1RGB LEDe-Power:TerminalBlock_Phoenix_MKDS-1,5-4-5.08_1x04_P5.08mm_HorizontalD6
1RS_Ge-Power:TestPoint_Pad_D1.0mmTP6
1RS_Re-Power:TestPoint_Pad_D1.0mmTP4
1Si2302DSPackage_TO_SOT_SMD:SOT-23Q1
1TLP290-4e-Power:SOIC-16_4.55x10.3mm_P1.27mm(TLP290-4)U1
1Tractive System e-Power:TerminalBlock_Phoenix_MKDS-1,5-2_1x02_P5.08mm_HorizontalJ1
1Vref_Ge-Power:TestPoint_Pad_D1.0mmTP5
1Vref_Re-Power:TestPoint_Pad_D1.0mmTP3

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Questions

How big is the TSAL PCB?

It measures 100.1 × 100.1 mm and has 2 copper layers, 1.6 mm thick.

What parts does the TSAL use?

118 parts, built around the LM358, MC34063, TL431 and NE555. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the TSAL KiCad files?

From the koson/e-Power-PCBs repository on GitHub, at the commit this page was made from: the board is TSAL/TSAL.kicad_pcb. PCBKit opens the board in the browser, with nothing to install.

Can I use the TSAL design in my own project?

Its repository states no licence, so its author keeps all rights: ask koson before reusing the design.