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2 layers49.5 × 87.4 mmEbike Board, the printed circuit board in 3D

Ebike Board

klay2000/EBike

Software and CAD for my ebike

Size
49.5 × 87.4 mm
Copper layers
2
Thickness
1.6 mm
Parts
30
Nets
59
Pads
166
Tracks, vias
458, 8
Pours
1
Routed
Yes
KiCad
KiCad 5 (file 20171130)
Created
13 Oct 2019
Updated
30 Aug 2020

Overview

Ebike Board is an open-source printed circuit board by klay2000, from the klay2000/EBike repository on GitHub. It is a 2-layer board of 49.5 × 87.4 mm with 30 parts on 59 nets, routed with 458 tracks and 8 vias.

It is built around the ESP32-WROOM-32 and SR306. Its parts include 12 connectors, 4 resistors, 3 capacitors, 2 ICs and 1 diode. It belongs with the ESP32 boards of this library.

Main components

2

README

readme.md

Ebike

This repo contains the software and CAD files for my ebike.

Software

All the software is currently written in Arduino and uses a few different libraries.

Hardware

All the CAD files are made in Fusion 360/KiCAD and are put here in iges format/as a KiCAD project. At the moment my ebike runs a 48 volt 1500w brushless motor running at a maximum of 30 amps. My motor is powered by a FSESC motor controller, which I interface with over UART with a custom ESP32 board. My battery is a 48 volt 13AH li-ion Unit Pack Power battery pack.

Parts

30
QtyValueFootprintReferences
5Conn_01x05_FemaleConnector_JST:JST_XH_B5B-XH-AM_1x05_P2.50mm_VerticalJ2, J8, J9, J10, J11
4MountingHole_3.2mm_M3MountingHole:MountingHole_3.2mm_M3mp1, mp2, mp3, mp4
365Resistor_SMD:R_1206_3216Metric_Pad1.42x1.75mm_HandSolderR1, R2, R3
3Conn_01x04_FemaleConnector_JST:JST_XH_B4B-XH-AM_1x04_P2.50mm_VerticalJ3, J6, J12
2Conn_01x02_FemaleConnector_JST:JST_XH_B2B-XH-AM_1x02_P2.50mm_VerticalJ1, J4
10.1ufResistor_SMD:R_0201_0603MetricC8
10022232041Connector_PinHeader_2.54mm:PinHeader_1x04_P2.54mm_VerticalJ7
1100uFCapacitor_THT:CP_Radial_D10.0mm_P5.00mmC1
110kResistor_SMD:R_1206_3216Metric_Pad1.42x1.75mm_HandSolderR4
1330 uHInductor_THT:L_Radial_D12.5mm_P7.00mm_Fastron_09HCPL1
1330uFCapacitor_THT:CP_Radial_D6.3mm_P2.50mmC2
1Conn_01x03_FemaleConnector_JST:JST_XH_B3B-XH-AM_1x03_P2.50mm_VerticalJ5
1ESP32-WROOM-32digikey-footprints:ESP32-WROOM-32DMOD1
1Jumper_NO_SmallConnector_PinHeader_2.54mm:PinHeader_1x02_P2.54mm_VerticalJP1
1MCP23S17_SOPackage_SO:SOIC-28W_7.5x17.9mm_P1.27mmU3
1SR306Diode_THT:D_DO-201AD_P12.70mm_HorizontalD1
1SW_PushButton_Switch_THT:SW_PUSH_6mmSW1
1TL2575HV-33IKTTRPackage_TO_SOT_SMD:TO-263-5_TabPin6U1

Questions

How big is the Ebike Board PCB?

It measures 49.5 × 87.4 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Ebike Board use?

30 parts, built around the ESP32-WROOM-32 and SR306. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Ebike Board KiCad files?

From the klay2000/EBike repository on GitHub, at the commit this page was made from: the board is EBike CAD/Electrical/Control Board/Ebike Board.kicad_pcb. PCBKit opens the board in the browser, with nothing to install.

Can I use the Ebike Board design in my own project?

Its repository states no licence, so its author keeps all rights: ask klay2000 before reusing the design.

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