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2 layers37.9 × 37.9 mmSquare, the printed circuit board in 3D

A universal load cell amplifier for communication with klipper and an open standard for strain gauges

Size
37.9 × 37.9 mm
Copper layers
2
Thickness
1.6 mm
Parts
10
Nets
4
Pads
61
Tracks, vias
52, 5
Routed
Yes
KiCad
KiCad 7 (file 20221018)
Created
27 Aug 2023
Updated
31 Oct 2023

Overview

Square is an open-source printed circuit board by Juniper-Rueter, from the Juniper-Rueter/PR-J repository on GitHub. It is a 2-layer board of 37.9 × 37.9 mm with 10 parts on 4 nets, routed with 52 tracks and 5 vias.

Its parts include 4 resistors, 1 IC and 1 connector. It belongs with the sensors and measurement boards of this library.

README

README.md

sammich

PR and what now?

PR&J is the second name of this project after realizing two things:

  • I'd like to be able to put this on a resume.
  • Realizing the main features are as follows:
    • Probing
    • Runout detection
    • & Jam detection

This board also is sandwiched between the hotend and extruder, thus a PR&J.

If you'd like to know the first name of the board scroll up a bit in the discord

How does a load cell do all that?

The way this design is set to work is there will be a strain gauge between the extruder and hotend with a set of resistors on it. When the board experiences even the slightest bit of strain, the value of these resistors changes slightly. This change is amplified by the tried and true HX717 24 bit amplifier, allowing for over 16 million unique values. This signal is then read by an on board ATTiny202, and then sent to a klipper MCU via I2C.

Though the first idea that comes to mind with load cells is probing (which is still the main feature of this project), the ability to detect this strain can also be used to interpret forces between the hotend and extruder in both positive and negative directions. We're still workshopping ideas that could come from this one feature, but some we would like to consider are:

  • Runout detection
  • Jam detection
  • Detecting skipped steps
  • One-click pressure advance tuning
  • One-click max flow rate calculation

Some "theoreticals" that will need extensive testing but may be possible:

  • Spaghetti detection
  • Crash detection
  • Flow rate change compensation

Sign me up!

Actually I'd love to! We're in the process of establishing a small beta test group for main boards and two types of strain gauges. The initial testing phase likely won't involve much printing, focusing instead on gathering data to study the behavior of these strain gauges, as well as test consistency. As we develop more, the strain gauges we currently have may be adapted to some toolheads, so it's likely that new hardware won't even have to be sent for real world testing. We're also looking for people that may have experience with any of the following for helping with development of the project itself.

What now?

As of the repository's creation, parts are on the way, and the board ordering process is nearly finalized. The initial batch of test boards will comprise approximately 10 main boards and 20 strain gauges (10 of each design). Regular updates will be posted in the Armchair engineering project thread. Feel free to reach out to me there or through my discord if you have any questions.

Here's what we've got so far :)

sammich

Helpers

Legal

Shield: CC BY-NC-SA 4.0

This work is licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International License.

CC BY-NC-SA 4.0

FOR COMMERCIAL RIGHTS CONTACT AT brueter918@gmail.com

Parts

10
QtyValueFootprintReferences
41kResistor_SMD:R_2512_6332Metric_Pad1.40x3.35mm_HandSolderR1, R2, R3, R4
4MountingHole_PadMountingHole:MountingHole_2.7mm_Pad_ViaH1, H2, H3, H4
1PR&JConnector_PinSocket_2.54mm:PinSocket_1x04_P2.54mm_VerticalJ1
1~custom:hotend mounting holesU1

Questions

How big is the Square PCB?

It measures 37.9 × 37.9 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Square use?

10 parts. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Square KiCad files?

From the Juniper-Rueter/PR-J repository on GitHub, at the commit this page was made from: the board is hardware/board files/strain gauges/BETA/square/square.kicad_pcb and its schematic hardware/board files/main board/PRJ.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Square design in my own project?

Its repository states no licence, so its author keeps all rights: ask Juniper-Rueter before reusing the design.

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