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2 layers90 × 99 mmClass D Amp, the printed circuit board in 3D

Class D Amplifier project for the 5th semester course, Switched Power Circuits. By Jacob Bechmann Pedersen and Mikkel Bjerg Petersen.

Size
90 × 99 mm
Copper layers
2
Thickness
1.6 mm
Parts
87
Nets
48
Pads
230
Tracks, vias
474, 85
Pours
5
Routed
Yes
KiCad
KiCad 4
Created
1 Dec 2017
Updated
27 Dec 2017

Overview

Class D Amp is an open-source printed circuit board by iakop, from the iakop/E5SPK_ClassD repository on GitHub. It is a 2-layer board of 90 × 99 mm with 87 parts on 48 nets, routed with 474 tracks and 85 vias.

It is built around the UCC27201D, IPD180N10N3 G and TS4148 RYG, with the BZX84C5V6, BC847 and BC857 among its other parts. Its parts include 35 capacitors, 24 resistors, 6 ICs, 6 diodes and 6 transistors. It belongs with the audio and music boards of this library.

Main components

6

README

README.md

E5SPK_ClassD

Class D Amplifier project for the 5th semester course, Switched Power Circuits. By Jacob Bechmann Pedersen and Mikkel Bjerg Petersen.

Tools

  • The project calculations are alle done in MathCAD Prime
    • but might be converted to another format if needed
  • The simulations are done in LTSpice
  • Schematics and board layout are done in KiCad

Key Components

  • UCC27201 - 120V bootstrap Half H Driver
  • LM360 - 5V High-speed comparator
  • IPD180N10N3 - 43A 100V 33mΩ MOSFET DPAK
  • BZX84C5V6 - 5.6V Zener Diode
  • LM833 - Dual Audio OpAmp
  • IES101-4 - TRS Jack connector
  • ECA1HM222 - Electorlytic 2200uF Capacitor against supply pumping

Parts

87
QtyValueFootprintReferences
16100nCapacitors_SMD:C_0805C1, C2, C3, C7, C10, C11, C15, C16, C17, C19, C23, C25, C26, C28, C31, C32
61kResistors_SMD:R_0805R6, R7, R8, R18, R19, R20
410kResistors_SMD:R_0805R10, R11, R13, R22
4120pCapacitors_SMD:C_0805C6, C9, C18, C21
44.7Resistors_SMD:R_1206R5, R9, R16, R21
4IPD180N10TO_SOT_Packages_SMD:TO-252-2Q3, Q4, Q5, Q6
4TS4148RYDiodes_SMD:D_0805D3, D4, D5, D6
3100uCapacitors_ThroughHole:CP_Radial_D6.3mm_P2.50mmC4, C5, C33
2100Resistors_SMD:R_0805R3, R14
2100kResistors_SMD:R_0805R4, R15
210nCapacitors_SMD:C_0805C34, C35
22.2kResistors_SMD:R_0805R1, R2
22200uCapacitors_ThroughHole:CP_Radial_D16.0mm_P7.50mmC13, C14
222pCapacitors_SMD:C_0805C29, C30
233kResistors_SMD:R_0805R12, R17
239Resistors_SMD:R_0805R23, R24
2390nCapacitors_ThroughHole:C_Rect_L7.0mm_W3.5mm_P5.00mmC8, C20
25.6uCapacitors_ThroughHole:CP_Radial_D5.0mm_P2.00mmC24, C27
251ue5spk:3C20L1, L2
256nCapacitors_SMD:C_0805C12, C22
2BZX84C5V6TO_SOT_Packages_SMD:SOT-23D1, D2
2LM360Housings_SOIC:SOIC-8_3.9x4.9mm_Pitch1.27mmU1, U5
2UCC27201Housings_SOIC:SOIC-8_3.9x4.9mm_Pitch1.27mmU2, U6
12x12VTerminal_Blocks:TerminalBlock_bornier-3_P5.08mmP4
1BC847TO_SOT_Packages_SMD:SOT-23Q1
1BC857TO_SOT_Packages_SMD:SOT-23Q2
1CONN_01X04Terminal_Blocks:TerminalBlock_bornier-4_P5.08mmP3
1IES101-4Connect:Stereo_Jack_3.5mm_Switch_Ledino_KB3SPRSU4
1LM833Housings_SOIC:SOIC-8_3.9x4.9mm_Pitch1.27mmU3
1LOUTTerminal_Blocks:TerminalBlock_bornier-2_P5.08mmP2
1ROUTTerminal_Blocks:TerminalBlock_bornier-2_P5.08mmP1

The 83 most common of 87 parts.

Questions

How big is the Class D Amp PCB?

It measures 90 × 99 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Class D Amp use?

87 parts, built around the UCC27201D, IPD180N10N3 G, TS4148 RYG and BZX84C5V6. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Class D Amp KiCad files?

From the iakop/E5SPK_ClassD repository on GitHub, at the commit this page was made from: the board is project_files/Class_D_Amp.kicad_pcb. PCBKit opens the board in the browser, with nothing to install.

Can I use the Class D Amp design in my own project?

Its repository states no licence, so its author keeps all rights: ask iakop before reusing the design.

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