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2 layers59.7 × 68.6 mmOld, the printed circuit board in 3D

Weatherproof embedded user authenticator and authorizator device

Size
59.7 × 68.6 mm
Copper layers
2
Thickness
1.6 mm
Parts
39
Nets
75
Pads
175
Tracks, vias
349, 0
Routed
Yes
KiCad
KiCad 5 (file 20171130)
Created
30 Nov 2018
Updated
6 Sep 2024

Overview

Old is an open-source printed circuit board by Hypernova-Oy, from the Hypernova-Oy/emb-toveri repository on GitHub, published under the GPL-3.0 licence. It is a 2-layer board of 59.7 × 68.6 mm with 39 parts on 75 nets, routed with 349 tracks and 0 vias.

It is built around the DS18B20+, EC2-3TNU and AST-1732MR-R, with the NHD-0420CW-AB3 and WP154A4SUREQBFZGC among its other parts. Its parts include 5 diodes, 4 resistors, 1 capacitor and 1 connector.

Main components

5

README

README.md

emb-toveri

Weatherproof embedded user authenticator and authorizator device

Toveri_PIN_entry

Skills needed to build a working Toveri

From front-end to backend

Estimated steps to production

  • Ordering components from various suppliers (500-600€)
  • Assembly of the PCB
  • Soldering the PCB
  • Making the cabling
  • Disassembling and cleaning the 3D print
  • Assembling the cables and components to the 3D-printed railing and enclosure.
  • Installing Raspbian to the Raspberry Pi
  • Setting up internet/network access
  • Accessing device via remote maintenance connection
  • Configuring barcode reader by reading control codes by hand.
  • Installing software
  • Configuring software and Server REST API
  • Running hardware diagnostics
  • Running software diagnostics
  • Planning the deployment location
    • Proper accessible position
    • Network access
      • Toveri has a remote maintenance connection using ssh, typically this requires some firewall rules to allow inbound traffic to Toveri's port :TCP22
      • Toveri needs access to the Koha's REST API, typically at port :TCP443
      • Additionally a monitoring solution, such as Zabbix, needs extra inbound/outbound ports to be forwarded. This is outside the scope of this project.
    • Power utility access
    • Maximum distance between the exterior barcode reader and Raspberry Pi is 4m of cable.
    • Safe location for the Raspberry Pi in the interior space.
    • How to attach the device to the exterior wall?
  • Executing the deployment plan
  • Monitoring performance and logs
  • Getting reports of device usage
  • Maintenance

Documentation

  • Blender/README.md: Instructions on how to read the electronic enclosure and connection railing schematics.

  • KiCad/README.md: Instructions on how to read the electronic diagrams.

  • ASSEMBLY.md: Component manifest and supplier list.

  • more here

Some pics about the finished Toveri

Previous enclosures Old models

Parts

39
QtyValueFootprintReferences
10Koha-Suomi:Stamp_hole, , , , , , , , ,
4DKoha-Suomi:1N4154TAPD1, D2, D3, D4
2220Koha-Suomi:Resistor_ThroughHole_6.3x2.3mm_Spacing2.54mmR2 220, R3 220
2DS18B20+Koha-Suomi:TO-92_Inline_WideDS1, DS2
2EC2-3TNUKoha-Suomi:EC2-3TNUEC1, EC2
2HEADER_A_1X07Koha-Suomi:Pin_Header_Angled_1x07_Pitch2.54mmH15, H20
2HEADER_A_1X08Koha-Suomi:Pin_Header_Angled_1x08_Pitch2.54mmH16, H19
2HEADER_S_1X03Koha-Suomi:Pin_Header_Straight_1x03_Pitch2.54mmH2, H8
2HEADER_S_1X04Koha-Suomi:Pin_Header_Straight_1x04_Pitch2.54mmH3, H10
2HEADER_S_1X07Koha-Suomi:Pin_Header_Straight_1x07_Pitch2.54mmH4, H9
1110Koha-Suomi:Resistor_ThroughHole_6.3x2.3mm_Spacing2.54mmR1 110
14.7kKoha-Suomi:Resistor_ThroughHole_6.3x2.3mm_Spacing2.54mmR4 4.7k
1AST-1732MR-RKoha-Suomi:AST-1732MR-RAST1
1CPKoha-Suomi:UMW0G101MDDC1
1HEADER_A_1X02Koha-Suomi:Pin_Header_Straight_1x02_Pitch2.54mmH1
1HEADER_A_1X04Koha-Suomi:Pin_Header_Angled_1x04_Pitch2.54mmH14
1NHD-0420CW-AB3Koha-Suomi:Pin_Header_Straight_1x20_Pitch2.54mmNHD1
1RPi_GPIOKoha-Suomi:PI_GPIO_Header_F_2x20J1
1WP154A4SUREQBFZGCKoha-Suomi:WP154A4SUREQBFZGCLED1

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Questions

How big is the Old PCB?

It measures 59.7 × 68.6 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Old use?

39 parts, built around the DS18B20+, EC2-3TNU, AST-1732MR-R and NHD-0420CW-AB3. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Old KiCad files?

From the Hypernova-Oy/emb-toveri repository on GitHub, at the commit this page was made from: the board is KiCad/authenticator/old.kicad_pcb. PCBKit opens the board in the browser, with nothing to install.

Can I use the Old design in my own project?

Its repository publishes it under the GPL-3.0 licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).