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2 layers85.1 × 30.5 mmSwitch, the printed circuit board in 3D

A preliminary design of a plasma engine for spacecraft propulsion

Size
85.1 × 30.5 mm
Copper layers
2
Thickness
1.6 mm
Parts
40
Nets
28
Pads
90
Tracks, vias
137, 0
Routed
Yes
KiCad
KiCad 6 (file 20211014)
Created
30 May 2020
Updated
24 Sep 2022

Overview

Switch is an open-source printed circuit board by gongminmin, from the gongminmin/ImpulseDrive repository on GitHub, published under the MIT licence. It is a 2-layer board of 85.1 × 30.5 mm with 40 parts on 28 nets, routed with 137 tracks and 0 vias.

It is built around the B1205S-1W, B1212S-1W and RFP30N06LE-VB. Its parts include 13 resistors, 8 connectors, 5 ICs, 4 diodes and 3 capacitors.

Main components

3

README

README.md

Impulse Drive

License

In Star Trek universe, impulse drive is a propulsion system of spacecrafts for interplanetary travel. This project is trying to design a real-world impulse drive. The basic characteristics of this engine are

  • Electric propulsion
  • Large thrust
  • Long specific impulse
  • No or little moving parts
  • Good scalability
  • Low cost

We'd like to make it easy to implement, so people can build it as a hobby project.

NOTE: Please turn on git LFS when cloning this project.

Method

There are many different engine designs for spacecraft propulsion, check wikipedia for a list. The only one design among them that fits these requirements is magnetoplasmadynamic thruster, a.k.a, MPDT or MPD thruster. More details in MPD.

Our design is based on MPDT, with several significant improvements.

Design

The principle of our design, and a detailed introduction of modules are in Design

Disclaimer

MPD thruster is operated by LETHALLY high voltage and current. If you don't have enough knowledge and experiences on high voltage electric, please keep extreme cautions on insulation.

Directories

  • Circuit folder is the electric design of the system. The files can be open by KiCad
  • 3DModel folder is the 3D model design of some components. It's in Blender format.
  • Doc folder contains some documents

License

ImpulseDrive is distributed under the terms of MIT License. See LICENSE for details.

Parts

40
QtyValueFootprintReferences
42.2KResistor_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P7.62mm_HorizontalR10, R11, R12, R13
4LEDLED_THT:LED_D3.0mm_FlatTopD1, D2, D3, D4
310KResistor_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P7.62mm_HorizontalR3, R6, R9
34.7KResistor_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P7.62mm_HorizontalR2, R5, R8
3680Resistor_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P7.62mm_HorizontalR1, R4, R7
3HeatsinkPower:Heatsink_TO220_15x10mmHS1, HS2, HS3
3PC817Package_DIP:DIP-4_W7.62mmU1, U2, U3
3RFP30N06LEPackage_TO_SOT_THT:TO-220-3_VerticalQ1, Q2, Q3
210uFCapacitor_THT:CP_Radial_D4.0mm_P2.00mmC1, C3
12.2uFCapacitor_THT:CP_Radial_D4.0mm_P2.00mmC2
1B1205SConverter_DCDC:Converter_DCDC_muRata_CRE1xxxxxxSC_THTU5
1B1212SConverter_DCDC:Converter_DCDC_muRata_CRE1xxxxxxSC_THTU4
1From ControlConnector_PinSocket_2.54mm:PinSocket_1x05_P2.54mm_HorizontalJ7
1FusePower:Fuseholder_Cylinder-5x20mm_ASI_PTF-76-10_Horizontal_OpenF1
1Main Power InTerminalBlock:TerminalBlock_bornier-2_P5.08mmJ1
1To CapacitorTerminalBlock:TerminalBlock_bornier-2_P5.08mmJ3
1To CoilConnector_Wire:SolderWirePad_1x02_P3.81mm_Drill1mmJ5
1To Coil SignalConnector_PinHeader_2.54mm:PinHeader_1x02_P2.54mm_VerticalJ8
1To Control PowerConnector_Wire:SolderWirePad_1x02_P3.81mm_Drill1mmJ6
1To InjectorTerminalBlock:TerminalBlock_bornier-2_P5.08mmJ4
1To StarterTerminalBlock:TerminalBlock_bornier-2_P5.08mmJ2

Questions

How big is the Switch PCB?

It measures 85.1 × 30.5 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Switch use?

40 parts, built around the B1205S-1W, B1212S-1W and RFP30N06LE-VB. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Switch KiCad files?

From the gongminmin/ImpulseDrive repository on GitHub, at the commit this page was made from: the board is Circuit/Power/Switch.kicad_pcb and its schematic Circuit/CapacitorBank/CapacitorBank.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Switch design in my own project?

Its repository publishes it under the MIT licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).

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