
Spr23e bmu
derlucae98/spr23e-bmu
Battery Management Unit for the Scuderia Mensa SPR23e/SPR24e electric race car

PCB with current sensors for 12 V battery systems
Stromwaechter is an open-source printed circuit board by generationmake, from the generationmake/Stromwaechter_PCB repository on GitHub. It is a 2-layer board of 86 × 80 mm with 132 parts on 56 nets, routed with 1,085 tracks and 118 vias.
It is built around the ESP-WROOM-02U, BME680 and DS18B20, with the TCA9534PW, TPS54335ADDA and ITS4200S-ME-P among its other parts. Its parts include 70 resistors, 26 capacitors, 13 ICs, 11 connectors and 5 diodes. It belongs with the ESP8266 boards of this library.
current and voltage monitor and power distribution for 12 V battery systems.

Stromwaechter on the left connected via WiFi to a Raspberry Pi 3 running OpenHAB on the right.
Stromwaechter is a pcb intended for power distribution and monitoring in remote hamradio stations. It has four channels with a dedicated fuse and a switch for each channel. On each channel current and voltage is monitored. The data is collected by an ESP8266 and transmitted via WiFi using the MQTT protocol. The board is intended to be used with a pc running OpenHAB for visualisation and logging but it may also be connected to any MQTT server.
The Stromwaechter has 4 output channels. Each channel can be switched by an Infineon ITS4200S. This IC has an internal over current and short circuit protection. Additionally each channel is protected by an ATO blade fuse. Also each channel has an TI INA226 to measure voltage and current on each channel. This allows to measure current in the range of -4.096 A to +4.096 A.
The stromwaechter PCB is intended to monitor current flowing from the bus connector to loads connected on each channel. It is also possible that current flows in the reverse direction from the output to the bus. In this case the internal short circuit and over current protections of the ITS4200S don't work anymore and there is a 600 mV voltage drop across the ITS4200S because of its internal diode.
The hardware is released under CERN OHL v1.2
You can find the software on github: https://github.com/generationmake/stromwaechter The software is released under GPL v3
| Qty | Value | Footprint | References |
|---|---|---|---|
| 62 | R_0603 | resistors:R_0603 | R1, R2, R10, R11, R12, R13, R14, R15, R16, R19, R20, R23, R24, R25, R26, R27 +46 |
| 16 | C_0603 | capacitors:C_0603 | C3, C6, C7, C8, C9, C10, C11, C12, C13, C14, C15, C16, C17, C18, C19, C20 |
| 8 | C_0805 | capacitors:C_0805 | C1, C2, C4, C5, C21, C22, C23, C24 |
| 8 | R_1210 | resistors:R_1210 | R17, R18, R21, R22, R39, R40, R43, R44 |
| 7 | CONN_01X01 | MECH_wuerth_press-fit:WP-BUTR_7461084 | P4, P5, P6, P7, P8, P9, P10 |
| 5 | Led_Small | LEDs:LED_0603 | D1, D2, D3, D4, D5 |
| 4 | F_Small | fuse_holders_and_fuses:Fuseholder_ATO_Blade_littlefuse_Pudenz_2_Pin | F1, F2, F3, F4 |
| 4 | INA226 | SSOP:MSOP-10_3x3mm_Pitch0.5mm | U7, U8, U11, U12 |
| 4 | ITS4200S-ME | SOT_TO:SOT-223 | U5, U6, U9, U10 |
| 2 | CP_Small | capacitors:c_elec_5x5.8 | C25, C26 |
| 2 | SW_PUSH | mechanical-switches:smd_push | SW1, SW2 |
| 1 | 691382010002 | CON_wuerth:WR-TBL_691382010002 | CN1 |
| 1 | 74437346220 | L_power:WE-LHMI70xx | L1 |
| 1 | BME680 | IC_sensor:BME680 | U3 |
| 1 | CONN_01X03 | pin_headers:Pin_Header_Straight_1x03 | P1 |
| 1 | CONN_01X04 | pin_headers:Pin_Header_Straight_1x04 | P2 |
| 1 | CONN_01X06 | pin_headers:Pin_Header_Straight_1x06 | P3 |
| 1 | DS18B20 | SOIC:SOIC-8_3.9x4.9mm_Pitch1.27mm | U4 |
| 1 | ESP_WROOM_02 | MODULE_compute:ESP-WROOM-02 | U2 |
| 1 | TCA9534 | SOIC:SOIC-16_7.5x10.3mm_Pitch1.27mm | U13 |
| 1 | TPS54335A | SOIC:SOIC-8-1EP_3.9x4.9mm_Pitch1.27mm | U1 |
It measures 86 × 80 mm and has 2 copper layers, 1.6 mm thick.
132 parts, built around the ESP-WROOM-02U, BME680, DS18B20 and TCA9534PW. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.
From the generationmake/Stromwaechter_PCB repository on GitHub, at the commit this page was made from: the board is kicad_source/stromwaechter.kicad_pcb. PCBKit opens the board in the browser, with nothing to install.
Its repository states no licence, so its author keeps all rights: ask generationmake before reusing the design.

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