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2 layers151 × 118 mmOBQAS, the printed circuit board in 3D

Open Battery Quantification and Analysis System

Size
151 × 118 mm
Copper layers
2
Thickness
1.6 mm
Parts
204
Nets
162
Pads
607
Tracks, vias
1,427, 1,266
Pours
24
Routed
Yes
KiCad
KiCad 6 (file 20211014)
Created
20 Jan 2022
Updated
21 Dec 2022

Overview

OBQAS is an open-source printed circuit board by diminDDL, from the diminDDL/OBQAS repository on GitHub, published under the MIT licence. It is a 2-layer board of 151 × 118 mm with 204 parts on 162 nets, routed with 1,427 tracks and 1,266 vias.

It is built around the CH340C, ESP32-WROOM-32 and LM358, with the ADS1115IDGS, MCP4921-E/P and MT3608 among its other parts. Its parts include 89 resistors, 32 capacitors, 16 ICs, 14 transistors and 8 connectors. It belongs with the ESP32 boards of this library.

Main components

12

README

README.md

OBQAS

Open Battery Quantification and Analysis System

A high efficiency high power imax alternative.

Features include:

  • up to 5 Li-ion cells (22 Vout max)

Supported battery types:

  • Li-ion (with balancing)
  • Ni-mh
  • Ni-cd
  • Pb
  • More...

Ratings:

  • Maximum output voltage - 22V
  • Maximum charging current - 5A
  • Maximum charging power: ~100W

Discharge:

  • Maximum input voltage - 22V
  • Maximum discharging current - 3A (up to 5A with a better MOSFET)
  • Maximum discharging power: ~75W

Input voltage: 12-24V

Topology: buck-boost synchronous (TPS55288)

Additional features: 20x4 display with encoder USB-C for data logging and remote control/outputs 5V 1A SD card holds configuration parameters/standalone data logging Thermocopule for battery monitoring ESP32 - WiFI/BLE

Pictures

3D render

Parts

204
QtyValueFootprintReferences
2910kResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR3, R4, R5, R14, R16, R17, R18, R19, R20, R21, R22, R27, R34, R38, R39, R44 +13
11100nCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC4, C9, C19, C20, C22, C25, C27, C28, C29, C30, C31
9IRLML2803TRPBFPackage_TO_SOT_SMD:SOT-23Q1, Q2, Q3, Q4, Q10, Q11, Q12, Q13, Q14
810uCapacitor_SMD:C_1206_3216Metric_Pad1.33x1.80mm_HandSolderC1, C2, C8, C15, C16, C23, C24, C26
850kResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR9, R26, R33, R43, R68, R70, R86, R88
7470Resistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR1, R2, R6, R11, R12, R13, R54
649.9kResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR23, R35, R40, R46, R52, R58
510Resistor_SMD:R_2512_6332Metric_Pad1.40x3.35mm_HandSolderR79, R80, R83, R84, R85
51N4001Diode_SMD:D_SOD-123D2, D3, D4, D5, D6
5HY2213-BB3AHY2213:SOT95P280X140-6NU13, U14, U15, U16, U17
4100Resistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR76, R77, R78, R81
4100kResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR45, R47, R53, R56
41kResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR15, R25, R51, R63
42kResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR41, R42, R49, R50
45.1kResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR7, R8, R64, R65
4G5NB-1A-E_DC5relay:G5NB-1A-E DC5K1, K2, K3, K4
4MountingHoleMountingHole:MountingHole_3.2mm_M3H1, H2, H3, H4
310mOhmResistor_SMD:R_2512_6332Metric_Pad1.40x3.35mm_HandSolderR32, R36, R48
20.1uCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC11, C13
21Resistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR24, R28
2100pCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC5, C17
220kResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR30, R72
2220uCapacitor_SMD:CP_Elec_6.3x9.9C3, C21
2BC846Package_TO_SOT_SMD:SOT-23Q5, Q6
2ENTestPoint:TestPoint_Pad_D2.5mmTP6, TP13
2IRLZ44NPackage_TO_SOT_THT:TO-220F-3_Horizontal_TabUpQ7, Q8
2LM358Package_SO:SO-8_3.9x4.9mm_P1.27mmU6, U7
1+3V3TestPoint:TestPoint_Pad_D2.5mmTP4
1+5VTestPoint:TestPoint_Pad_D2.5mmTP3
10Resistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR37
10.01uCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC10
1100Inductor_SMD:L_0805_2012Metric_Pad1.15x1.40mm_HandSolderR82
11000uCapacitor_SMD:CP_Elec_10x10C6
11000uCapacitor_THT:CP_Radial_D10.0mm_P5.00mmC32
1100mOhmResistor_THT:R_Axial_Power_L20.0mm_W6.4mm_P30.48mmR59
11MResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR55
11N5408Diode_THT:D_DO-201AD_P15.24mm_HorizontalD1
122uHInductor_SMD:L_6.3x6.3_H3L2
124V MAXConnector_AMASS:AMASS_XT60-F_1x02_P7.20mm_VerticalJ1
14.7uCapacitor_SMD:C_1206_3216Metric_Pad1.33x1.80mm_HandSolderC18
14.7uHInductor_THT:L_Radial_D29.8mm_P29.30mm_Murata_1400seriesL1
14700pCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC14
147uCapacitor_SMD:C_1210_3225Metric_Pad1.33x2.70mm_HandSolderC12
147uCapacitor_SMD:CP_Elec_8x6.9C7
15.1k(NC)Resistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR10
156.2kResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR31
1ADC_READYTestPoint:TestPoint_Pad_D2.5mmTP9
1ADS1115IDGSPackage_SO:TSSOP-10_3x3mm_P0.5mmU9
1AMS1117-3.3Package_TO_SOT_SMD:SOT-223-3_TabPin2U2
1BuzzerBuzzer_Beeper:Buzzer_12x9.5RM7.6BZ1
1CH1TerminalBlock:TerminalBlock_Altech_AK300-2_P5.00mmJ6
1CH2TerminalBlock:TerminalBlock_Altech_AK300-2_P5.00mmJ7
1CH340CPackage_SO:SOIC-16_3.9x9.9mm_P1.27mmU4
1Conn_01x03Connector_JST:JST_XH_B3B-XH-A_1x03_P2.50mm_VerticalJ4
1Conn_01x04Connector_JST:JST_XH_B4B-XH-A_1x04_P2.50mm_VerticalJ8
1Conn_01x05Connector_JST:JST_XH_B5B-XH-A_1x05_P2.50mm_VerticalJ9
1Conn_01x06Connector_JST:JST_XH_B6B-XH-A_1x06_P2.50mm_VerticalJ10
1ESP32-WROOM-32RF_Module:ESP32-WROOM-32U3
1EncRotary_Encoder:RotaryEncoder_Alps_EC11E-Switch_Vertical_H20mm_CircularMountingHolesSW2
1FB_INTTestPoint:TestPoint_Pad_D1.0mmTP15
1FuseFuse:Fuse_Blade_ATO_directSolderF1
1GNDTestPoint:TestPoint_Pad_D2.5mmTP16
1IO0TestPoint:TestPoint_Pad_D2.5mmTP5
1IRFP064Package_TO_SOT_THT:TO-247-3_Horizontal_TabUpQ9
1Jumper_3_Bridged12Jumper:SolderJumper-3_P1.3mm_Bridged12_RoundedPad1.0x1.5mmJP1
1K typeTerminalBlock:TerminalBlock_Altech_AK300-2_P5.00mmJ3
1LCDLCD:LCD-20x4DISP1
1LM7805_TO220Package_TO_SOT_THT:TO-220-3_VerticalU1
1LM7824_TO220Package_TO_SOT_THT:TO-220-3_VerticalU12
1MCP4921Package_SO:SO-8_3.9x4.9mm_P1.27mmU8
1MT3608Package_TO_SOT_SMD:SOT-23-6U11
1OPTResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR29
1OUTTestPoint:TestPoint_Pad_D2.5mmTP18
1PCF8574Package_SO:SOIC-16W_7.5x10.3mm_P1.27mmU10
1RXTestPoint:TestPoint_Pad_D2.5mmTP7
1SCLTestPoint:TestPoint_Pad_D2.5mmTP10
1SDATestPoint:TestPoint_Pad_D2.5mmTP11
1SENS_VNTestPoint:TestPoint_Pad_D2.5mmTP2
1SENS_VPTestPoint:TestPoint_Pad_D2.5mmTP1
1SW1TestPoint:TestPoint_Pad_D2.5mmTP14

The 195 most common of 204 parts.

Questions

How big is the OBQAS PCB?

It measures 151 × 118 mm and has 2 copper layers, 1.6 mm thick.

What parts does the OBQAS use?

204 parts, built around the CH340C, ESP32-WROOM-32, LM358 and ADS1115IDGS. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the OBQAS KiCad files?

From the diminDDL/OBQAS repository on GitHub, at the commit this page was made from: the board is OBQAS/OBQAS.kicad_pcb and its schematic OBQAS/OBQAS.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the OBQAS design in my own project?

Its repository publishes it under the MIT licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).

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