

Blackbox
Avionics system for the Martlet IV rocket.
- Size
- 36 × 47 mm
- Copper layers
- 2
- Thickness
- 1.6 mm
- Parts
- 16
- Nets
- 15
- Pads
- 111
- Tracks, vias
- 0, 0
- Routed
- Not yet
- KiCad
- KiCad 5 (file 20171130)
- Created
- 1 Dec 2019
- Updated
- 6 Sep 2022
Overview
Blackbox is an open-source printed circuit board by cuspaceflight, from the cuspaceflight/strix repository on GitHub. It is a 2-layer board of 36 × 47 mm with 16 parts on 15 nets.
It is built around the SN65LVDT14PW and RJHSE-538X-03. Its parts include 5 resistors, 3 ICs, 2 capacitors and 2 connectors.
Main components
2README
README.md
This repository contains the schematics and firmware for the Martlet IV Avionics system - Project Strix.
Project Strix is a single-board flight computer designed to carry out essential tasks during the launch of Martlet IV. Powered by an ARM Cortex-M4, Strix is able to perform a plethora of functions in real time, and respond to dynamic events as they happen.
Specification
The system must be able to
- Carry out data acquisition for the Pulsar engine sensors.
- Perform altimetry for the rocket for the purpose of:
- Finding the maximum altitude obtained by the rocket.
- Deploying the parachutes*.
- Store the data obtained from 1. and 2. using a storage device in a protective container.
- Transmit the data obtained from 1. and 2. to a ground station in
real-time for the purpose of:
- Informing the ground support team of the Pulsar engine sensor data before launch (i.e. during filling operations).
- To aid an investigation should the rocket vehicle suffer an in-flight malfunction.
- To find out the rocket's maximum altitude in case loss of the rocket prevents retrieval of stored data.
*Note that a commercial off-the-shelf 'Stratologger' altimeter will also be wired to the parachutes and will also be able to deploy them for redundancy.
Core Modules
The system is composed of several sub-modules, all connected to the central microcontroller for unified control.
Altimeter
The onboard altimeter uses two redundant IMUs and barometric pressure sensors to accurately determine the altitude of the rocket.
Sensor Front-Ends
The sensor front-ends take data from the Pulsar engine sensors and converts them into voltages readable by the microcontroller's onboard ADCs. The subsystem supports the following sensors:
| Sensor | Quantity | Model |
|---|---|---|
| Pressure Tranducer | 2 | Omega PXM319-070GI |
| Thermocouple | 4 | RS Pro K-type welded tip 1/0.315m 5m (762-1118) |
Radio
The radio subsystem handles the onboard two-way ISM-band radio, which allows Strix to both send telemetry to ground control and receive telecommands. A modular architecture allows for precice control of output power to ensure the rocket operates within local limits. The subsystem also contains a GPS receiver, which assists in location of the rocket after landing.
PSU
The modular power supply provides regulated 1.8V, 3.3V, and 12V power to the flight computer and blackbox. Power is delivered from 2x 18650 Li-ion cells, which can be recharged on the pad before switching to internal power.
Design Constraints
The space allowed for the system is shown below (dimensions in mm):
The module must also not take up the entire space; some area or a hole must be left empty to allow other cables to pass through the rocket (in addition to the central hole).
The module, including any batteries and mounting hardware, should have as little mass as possible - it must weigh no more than 500g.
Parts
16| Qty | Value | Footprint | References |
|---|---|---|---|
| 5 | 47k | cusf:0402 | R1, R2, R3, R4, R5 |
| 4 | MountingHole_Pad | cusf:M3_MOUNT | H1, H2, H3, H4 |
| 2 | 100n | cusf:0402 | C1, C2 |
| 1 | MICROSD | cusf:MICROSD_MOLEX_503398-1892 | U1 |
| 1 | PWR | cusf:MOLEX-KK-254P-03 | J1 |
| 1 | RJHSE-538x | cusf:RJHSE-538X | J2 |
| 1 | SN65LVDT14 | cusf:TSSOP-20 | IC1 |
| 1 | W25Q80 | cusf:UFDFN-8 | IC2 |
Questions
How big is the Blackbox PCB?
It measures 36 × 47 mm and has 2 copper layers, 1.6 mm thick.
What parts does the Blackbox use?
16 parts, built around the SN65LVDT14PW and RJHSE-538X-03. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.
Where can I download the Blackbox KiCad files?
From the cuspaceflight/strix repository on GitHub, at the commit this page was made from: the board is schematics/06 blackbox/blackbox.kicad_pcb and its schematic schematics/01 psu/psu.kicad_sch. PCBKit opens the board in the browser, with nothing to install.
Can I use the Blackbox design in my own project?
Its repository states no licence, so its author keeps all rights: ask cuspaceflight before reusing the design.
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