Skip to the content
PCBKitNew board
2 layers36 × 47 mmBlackbox, the printed circuit board in 3D

Avionics system for the Martlet IV rocket.

Size
36 × 47 mm
Copper layers
2
Thickness
1.6 mm
Parts
16
Nets
15
Pads
111
Tracks, vias
0, 0
Routed
Not yet
KiCad
KiCad 5 (file 20171130)
Created
1 Dec 2019
Updated
6 Sep 2022

Overview

Blackbox is an open-source printed circuit board by cuspaceflight, from the cuspaceflight/strix repository on GitHub. It is a 2-layer board of 36 × 47 mm with 16 parts on 15 nets.

It is built around the SN65LVDT14PW and RJHSE-538X-03. Its parts include 5 resistors, 3 ICs, 2 capacitors and 2 connectors.

Main components

2

README

README.md

This repository contains the schematics and firmware for the Martlet IV Avionics system - Project Strix.

Project Strix is a single-board flight computer designed to carry out essential tasks during the launch of Martlet IV. Powered by an ARM Cortex-M4, Strix is able to perform a plethora of functions in real time, and respond to dynamic events as they happen.

Specification

The system must be able to

  1. Carry out data acquisition for the Pulsar engine sensors.
  2. Perform altimetry for the rocket for the purpose of:
    1. Finding the maximum altitude obtained by the rocket.
    2. Deploying the parachutes*.
  3. Store the data obtained from 1. and 2. using a storage device in a protective container.
  4. Transmit the data obtained from 1. and 2. to a ground station in real-time for the purpose of:
    1. Informing the ground support team of the Pulsar engine sensor data before launch (i.e. during filling operations).
    2. To aid an investigation should the rocket vehicle suffer an in-flight malfunction.
    3. To find out the rocket's maximum altitude in case loss of the rocket prevents retrieval of stored data.

*Note that a commercial off-the-shelf 'Stratologger' altimeter will also be wired to the parachutes and will also be able to deploy them for redundancy.

Core Modules

The system is composed of several sub-modules, all connected to the central microcontroller for unified control.

Altimeter

The onboard altimeter uses two redundant IMUs and barometric pressure sensors to accurately determine the altitude of the rocket.

Sensor Front-Ends

The sensor front-ends take data from the Pulsar engine sensors and converts them into voltages readable by the microcontroller's onboard ADCs. The subsystem supports the following sensors:

SensorQuantityModel
Pressure Tranducer2Omega PXM319-070GI
Thermocouple4RS Pro K-type welded tip 1/0.315m 5m (762-1118)

Radio

The radio subsystem handles the onboard two-way ISM-band radio, which allows Strix to both send telemetry to ground control and receive telecommands. A modular architecture allows for precice control of output power to ensure the rocket operates within local limits. The subsystem also contains a GPS receiver, which assists in location of the rocket after landing.

PSU

The modular power supply provides regulated 1.8V, 3.3V, and 12V power to the flight computer and blackbox. Power is delivered from 2x 18650 Li-ion cells, which can be recharged on the pad before switching to internal power.

Design Constraints

The space allowed for the system is shown below (dimensions in mm):

The module must also not take up the entire space; some area or a hole must be left empty to allow other cables to pass through the rocket (in addition to the central hole).

The module, including any batteries and mounting hardware, should have as little mass as possible - it must weigh no more than 500g.

Parts

16
QtyValueFootprintReferences
547kcusf:0402R1, R2, R3, R4, R5
4MountingHole_Padcusf:M3_MOUNTH1, H2, H3, H4
2100ncusf:0402C1, C2
1MICROSDcusf:MICROSD_MOLEX_503398-1892U1
1PWRcusf:MOLEX-KK-254P-03J1
1RJHSE-538xcusf:RJHSE-538XJ2
1SN65LVDT14cusf:TSSOP-20IC1
1W25Q80cusf:UFDFN-8IC2

Questions

How big is the Blackbox PCB?

It measures 36 × 47 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Blackbox use?

16 parts, built around the SN65LVDT14PW and RJHSE-538X-03. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Blackbox KiCad files?

From the cuspaceflight/strix repository on GitHub, at the commit this page was made from: the board is schematics/06 blackbox/blackbox.kicad_pcb and its schematic schematics/01 psu/psu.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Blackbox design in my own project?

Its repository states no licence, so its author keeps all rights: ask cuspaceflight before reusing the design.

More from cuspaceflight/strix

1
  • 2 layers80 × 40 mmFlight computer, the printed circuit board in 3D

    Flight computer

    cuspaceflight/strix

    Avionics system for the Martlet IV rocket.

    46 parts10

Similar boards

  • 4 layers100 × 52 mmSom exp carrier, the printed circuit board in 3D

    Som exp carrier

    andrempmattos/procsys-testsuite

    Processing Systems Test Suite

    106 parts1
  • 2 layers151.5 × 120 mmExtended shield v4 4, the printed circuit board in 3D

    Extended shield v4 4

    maurer-lbb/inkube_hardware

    Open-source hardware (CAD + PCB) for inkudock, a modular incubator and closed-loop electrophysiology, and a water compartment lid preventing evaporation from cell cultures.

    95 parts
  • 2 layers43 × 28 mmAs5048a diff spi breakout, the printed circuit board in 3D

    As5048a diff spi breakout

    sburden-group/pareto_leg_hardware

    hardware repo for pareto-optimal jumping robot leg proof-of-concepts

    12 partsMIT
  • 2 layers140.5 × 30 mmType e, the printed circuit board in 3D

    Type e

    google/mozc-devices

    Circuit diagrams and firmware source code for Gboard DIY keyboards

    16 parts3kApache-2.0
  • 2 layers41.4 × 14.5 mmU2f zero, the printed circuit board in 3D

    U2f zero

    conorpp/u2f-zero

    U2F USB token optimized for physical security, affordability, and style

    16 parts2.4k
  • 2 layers122 × 37 mmV0-UmbilicalBoard, the printed circuit board in 3D

    V0-UmbilicalBoard

    VoronDesign/Voron-Hardware

    Cool Hardware designed by the Voron Design group

    16 parts1.1kGPL-3.0