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2 layers60.3 × 52.7 mmChassis, the printed circuit board in 3D

A base platform for PoE peripherals

Size
60.3 × 52.7 mm
Copper layers
2
Thickness
1.6 mm
Parts
108
Nets
124
Pads
374
Tracks, vias
803, 45
Pours
4
Routed
Yes
KiCad
KiCad 6 (file 20211014)
Created
20 Jan 2018
Updated
20 Oct 2026

Overview

Chassis is an open-source printed circuit board by crawford, from the crawford/PoE repository on GitHub, published under the GPL-3.0 licence. It is a 2-layer board of 60.3 × 52.7 mm with 108 parts on 124 nets, routed with 803 tracks and 45 vias.

It is built around the TCMT1107, TPS23754PWPR and MMDT3906, with the PT61017PEL and SIR422DP among its other parts. Its parts include 35 capacitors, 25 resistors, 6 ICs, 6 diodes and 3 transistors. It belongs with the Silicon Labs (EFR32, EFM) boards of this library.

Main components

5

README

hardware/sync-flyback-eval/README.md

Synchronous Flyback Converter Evaluation

Test Plan

Core Converter

Populate:

  1. FB1-FB2
  2. R2-R3, R5-R14, R19-R21, R23-R25
  3. RV1-RV4
  4. L1-L2
  5. C1-C12, C15-C17, C22, C24, C26-C28
  6. D1-D2, D6
  7. Q1-Q3A
  8. U2
  9. T1-T2

Tune:

  1. Set RV1 to 22.1 kΩ.
  2. Set RV2 to 69.8 kΩ.
  3. Set RV3 to 69.8 kΩ.
  4. Set RV4 to 115 kΩ.

Test:

  1. Insufficient supply a. Apply 5-volt supply across VDDA (TP10) and VSSA (TP11). b. Measure voltage across R7 and verify that it is 0 V.

  2. 24-volt supply a. Apply 470-ohm resistance across +12V (TP8) and GNDD (TP13). b. Apply 24-volt supply across VDDA and VSSA. c. Measure voltage across R8 and verify that it is 255 μV. d. Measure voltage across R7 and verify that it is ~181 μV.

  3. 48-volt supply a. Connect 470-ohm resistance across +12V (TP8) and GNDD (TP13). b. Connect 24-volt supply across VDDA and VSSA. c. Measure voltage across R8 and verify that it is 255 μV. d. Measure voltage across R7 and verify that it is ~128 μV.

Power over Ethernet

Populate:

  1. J1
  2. TR1
  3. C13-C14, C18-C21, C25
  4. R1, R15-R18
  5. D3-D5

Test:

  1. Passive PoE a. Connect to passive (24-volt) PoE PS. b. Measure voltage across VDDA and VSSA and verify that it is ~24 V. c. Verify that the yellow LED turns on.

  2. PoE+ a. Connect 470-ohm resistance across +12V and GNDD. b. Connect to PoE+ PS. c. Measure voltage across VDDA and VSSA and verify that is is 37-57 V. d. Verify that the yellow LED turns on.

Parts

108
QtyValueFootprintReferences
22TestPointTestPoint:TestPoint_Pad_1.5x1.5mm3V3, GND2, PD0, PD1, PD2, PD3, PD4, PD5, PD6, PD8, PE4, PE5, PE6, PE7, PF10, PF11 +6
90u1Capacitor_SMD:C_0402_1005MetricC1, C5, C14, C27, C29, C31, C32, C33, C35
51uCapacitor_SMD:C_0402_1005MetricC3, C4, C9, C11, C16
40u01Capacitor_SMD:C_0402_1005MetricC18, C19, C20, C21
475Resistor_SMD:R_0402_1005MetricR15, R16, R17, R18
310Resistor_SMD:R_0402_1005MetricR3, R6, R10
20u47Capacitor_SMD:C_0402_1005MetricC17, C22
21kResistor_SMD:R_0402_1005MetricR19, R23
21k2Resistor_SMD:R_0402_1005MetricR1, R4
21nCapacitor_SMD:C_0402_1005MetricC13, C25
222Capacitor_SMD:C_0402_1005MetricC28, C30
22u2Capacitor_SMD:C_0402_1005MetricC15, C26
2330uCapacitor_SMD:C_0402_1005MetricC7, C8
269k8Resistor_SMD:R_0402_1005MetricR8, R9
2DDiode_SMD:D_0402_1005MetricD1, D2
2D_Bridge_+-AADiode_SMD:Diode_Bridge_Diotec_ABSD4, D5
2Ferrite_Bead_SmallResistor_SMD:R_1206_3216MetricFB1, FB2
2TCMT1107Package_SO:SOP-4_4.4x2.6mm_P1.27mmU2, U3
2TestPointTestPoint:TestPoint_Loop_D1.80mm_Drill1.0mm_Beaded12V1, GND1
10R18Resistor_SMD:R_0402_1005MetricR12
10u33Capacitor_SMD:C_0402_1005MetricC34
10u33Inductor_SMD:L_0402_1005MetricL2
1100Resistor_SMD:R_0402_1005MetricR22
110kResistor_SMD:R_0402_1005MetricR14
1115kResistor_SMD:R_0402_1005MetricR20
113k3Resistor_SMD:R_0402_1005MetricR21
1141uCapacitor_SMD:C_0402_1005MetricC6
11n2Capacitor_SMD:C_0402_1005MetricC10
122k1Resistor_SMD:R_0402_1005MetricR7
122uCapacitor_SMD:C_0402_1005MetricC12
124k9Resistor_SMD:R_0402_1005MetricR5
12kResistor_SMD:R_0402_1005MetricR13
1330pCapacitor_SMD:C_0402_1005MetricC23
139KResistor_SMD:R_0402_1005MetricR2
13n3Capacitor_SMD:C_0402_1005MetricC24
13u3Inductor_SMD:L_0402_1005MetricL1
147uCapacitor_SMD:C_0402_1005MetricC2
149R9Resistor_SMD:R_0402_1005MetricR25
163R4Resistor_SMD:R_0402_1005MetricR11
16k49Resistor_SMD:R_0402_1005MetricR24
1D_ZenerDiode_SMD:D_0402_1005MetricD3
1EFM32GG11B8xxcommon:QFP-64U6
1Ferrite_BeadInductor_SMD:L_0402_1005MetricL3
1KSZ8081RNDcommon:QFN-24U4
1L78L33_SO8Package_SO:SOIC-8_3.9x4.9mm_P1.27mmU5
1MMDT3906Package_TO_SOT_SMD:SOT-363_SC-70-6Q3
1PT61017PELTransformer_SMD:Transformer_Ethernet_Bourns_PT61017PELTR1
1PoE_Transformercommon:POE_EP13T1
1Pulse_Transformercommon:GDTI_EP7T2
1RJ45_LED_Shieldedcommon:RJHSE-538XJ1
1Si7898DPPackage_SO:PowerPAK_SO-8_SingleQ2
1SiR422DPPackage_SO:PowerPAK_SO-8_SingleQ1
1TL431DBZPackage_TO_SOT_SMD:SOT-23D6
1TPS23754PWPRcommon:TSSOP-20U1

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Questions

How big is the Chassis PCB?

It measures 60.3 × 52.7 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Chassis use?

108 parts, built around the TCMT1107, TPS23754PWPR, MMDT3906 and PT61017PEL. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Chassis KiCad files?

From the crawford/PoE repository on GitHub, at the commit this page was made from: the board is hardware/chassis/chassis.kicad_pcb and its schematic hardware/chassis/chassis.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Chassis design in my own project?

Its repository publishes it under the GPL-3.0 licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).