Mad RP2040

etchy

Status: v0.1 — usable. Diffs real Gerber + Excellon fab packs across the CLI, a native desktop viewer, and a web viewer, with prebuilt binaries and a distroless container. The Python predecessor is frozen at Cimos/Gerber-Diff-Tool (v0.11).

etchy is a fast, trustworthy, open-source PCB visual + geometric diff tool. Point it at two revisions of a board's fab output and it shows — and measures — exactly what changed.

Quickstart

etchy old/ new/                       # terminal summary; exit 0 = no diff, 1 = diff, 2 = error
etchy old/ new/ --html diff.html      # a single self-contained HTML report
etchy old/ new/ --svg out/            # one SVG overlay per changed layer
etchy old/ new/ --format json         # machine-readable magnitudes (schema v1)

Try it right now — the repo ships two revisions of a real board (the open Mad_RP2040, Gerbers + Excellon drills):

etchy crates/etchy-gui/assets/demo/old crates/etchy-gui/assets/demo/new --html diff.html
# 10 of 13 layers changed; +213.29638 / -448.70036 mm² (967+/863- regions)
# Open diff.html to see every overlay

Diff two committed revisions straight from git, no checkout:

etchy v0.11 HEAD fab/                 # <refA> <refB> [subdir]

Gate CI on the magnitude and location of change:

# exit 1 only if copper changed by more than 0.5 mm²; silkscreen churn is ignored
etchy old/ new/ --gate-layers copper --fail-on-area 0.5

Every PR that touches Gerbers gets a layer-by-layer diff comment — five lines add the Action to a repo (full recipe in docs/ci-recipes/etchy-pr-diff.yml):

      - uses: Cimos/etchy@v0.2.0
        with:
          old: fab/rev-a
          new: fab/rev-b
          comment: true

The job grants pull-requests: write; etchy supplies its own token and posts a sticky per-layer table (added / removed mm² and region counts).

PDF diff — schematic PDFs get a page-by-page pixel diff (builds with --features pdf; release binaries ship it on):

etchy old.pdf new.pdf --out overlays/   # per-page table + one overlay PNG per page
etchy old.pdf new.pdf --dpi 300         # crisper rasterization (default 150 DPI)

Install

• From source — cargo install --path crates/etchy-cli (needs a Rust toolchain).

• Container (headless CLI, distroless, ~11 MB):

  docker pull ghcr.io/cimos/etchy:v0.2.0
  docker run --rm -v "$PWD:/work" ghcr.io/cimos/etchy:v0.2.0 --format summary /work/old /work/new

  Or build it yourself with docker build -t etchy ..

• Prebuilt binaries — etchy-cli-… archives for Linux, macOS and Windows, plus a SHA256SUMS file, are on the Releases page.

The desktop viewer is a separate binary — etchy-gui <old> <new> — with a changed-first layer list, Overlay / Old / New / Split / Swipe modes, pan / zoom / fit, a settings panel, an Open-A / Open-B loader (folder, .zip, or drag-and-drop), and a Help menu. A web viewer build also exists (see deploy/).

Install the viewer from the Releases page: etchy-viewer-… as a Windows .msi, a macOS .dmg (Apple Silicon), or a Linux .AppImage / .deb. The installers also put the etchy command-line tool on your PATH (not the AppImage). On macOS, brew install --cask cimos/etchy/etchy also works. The installers are not code-signed yet, so Windows SmartScreen and macOS Gatekeeper ask once before the first run.

What it does

• Visual + geometric diff of Gerber (RS-274X/X2), Excellon drill, and pick-and-place (centroid) revisions: a per-layer polygon boolean diff (added = B − A, removed = A − B) yields a resolution-independent SVG overlay, a self-contained HTML report, and magnitudes (changed area mm², region count) — all from one computation. Moved / rotated / added / removed components diff as placement markers.
• CLI / CI-first: exit codes, per-layer thresholds, git-refs, JSON (schema v1), a GitHub Action + Markdown PR summary; the egui viewer is the second surface.
• Same-board revisions only — fails loud on mismatched boards, never a garbage diff. Trustworthy: a golden corpus plus property and fuzz tests, and no silent misses — see docs/TRUST.md.
• Ships as small static binaries and a distroless container.

Non-goals: net/connectivity diff, BOM/component diff, DRC, IPC-2581 / ODB++ ingestion, and native schematic files. (Pick-and-place is diffed as placement geometry — where parts sit — not a BOM/component list.)

Planned: reading KiCad .kicad_pcb boards directly (0.3.0), then Altium .PcbDoc, with a list of changed objects alongside the layer diff (#122, spec).

Documentation

• docs/TRUST.md — the trust model + limitations: what etchy guarantees, and what it deliberately doesn't do.
• docs/ci-recipes/etchy-pr-diff.yml — drop-in GitHub Action recipe for gating a PR on a board diff.
• docs/ci-recipes/gitlab.md — the same for GitLab CI: a .gitlab-ci.yml job that gates a merge request and posts the summary as an MR note.
• docs/ROADMAP.md — phased plan to 1.0.
• docs/DEVELOPER_GUIDE.md — architecture + the verified Rust crate stack.
• docs/PRODUCT_DISCOVERY.md — the requirements interview behind every decision.
• deploy/SETUP.md — stand up the hosted web demo + feedback widget on a new machine.

Workspace

License

Dual-licensed under either of MIT or Apache-2.0 at your option.