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2 layers55.9 × 82.6 mmLIRC HighPowerSerialTransceiver, the printed circuit board in 3D

LIRC HighPowerSerialTransceiver

cedric-dufour/LIRC-HighPowerSerialTransceiver1

LIRC High-Power Serial Transceiver [CC-BY]

Size
55.9 × 82.6 mm
Copper layers
2
Thickness
1.6 mm
Parts
40
Nets
25
Pads
101
Tracks, vias
132, 39
Routed
Yes
KiCad
KiCad 3
Created
22 Nov 2016
Updated
24 Nov 2016

Overview

LIRC HighPowerSerialTransceiver is an open-source printed circuit board by cedric-dufour, from the cedric-dufour/LIRC-HighPowerSerialTransceiver repository on GitHub, published under the CC-BY-4.0 licence. It is a 2-layer board of 55.9 × 82.6 mm with 40 parts on 25 nets, routed with 132 tracks and 39 vias.

It is built around the LM2936Z-5.0, LM2937ET-8.0 and TSOP2238, with the TSOP2256 and TSAL6200 among its other parts. Its parts include 11 resistors, 9 diodes, 5 transistors, 4 ICs and 3 capacitors.

Main components

5

README

README.md

LIRC High-Power Serial Transceiver

This electronics project spawned from my need to blast Philips RC6 infrared codes across my entire living room and remote control my existing Feller Zeptrion [1] (house control) electric installation, with the help of the Linux Infrared Remote Control (LIRC) [2].

Unfortunately, my existing USB dongle would not transmit RC6 codes while my spare serial transmitter would lack the power to blast IR accross the entire room.

I thus designed this High-Power Serial Transceiver with the following key points in mind:

  1. high-power IR transmission, using an external power source such as the RS-232 12-volt "Power-over-System" provided by some card (e.g. Exsys 44092-2 [3]) or using a 9-volt battery

  2. versatile IR reception, compatible with both 36/38kHz and 56kHz remotes

  3. indicator LED to monitor IR reception (and transmission)

  4. do-it-yourself using "off-the-shelf" standard components [4]

starting with the designs proposed by LIRC and its contributors:

http://www.lirc.org/transmitters.html

http://www.lirc.org/receivers.html

and using this opportunity to over-design some of the components, such as to protect the high-power LEDs to be driven out of specifications by the full range of potential RS-232 signals/voltages (using a high-pass input filter and a two-transistors constant current source).

Overview Image

Provided files are:

  • KiCAD/Eeeschema schematic (and corresponding PDF plot)

  • KiCAD/PCBnew layout (and corresponding SVG export)

Please bear with me that the provided PCB layout is targeted towards 2.54mm-pad rapid prototype boards rather than actual PCB manufacturing.

Enjoy!

References:

[1] https://www.feller.ch/de/Produktangebot/Licht-und-Storensteuerungssystem/Licht-Storensteuerung-zeptrion

[2] http://www.lirc.org

[3] http://www.exsys.de/index.php?page=product&info=202

[4] http://farnell.com

Parts

40
QtyValueFootprintReferences
5Val**PIN_ARRAY_1DCD, DTR, GND, RI, RTS
41N4148D3D1, D2, D4, D5
44.7kΩR3R2, R4, R5, R8
310kΩR3R1, R6, R7
3~LED-5MMD7, D8, D9
210uFC1V5C1, C2
22N3904TO92-INVERTQ2, Q3
22N3906TO92-INVERTQ1, Q4
2Val**pin_array_3x2PIN_ARRAY_3X2, PIN_ARRAY_3X2
1220ΩR3R3
13.3ΩR3R11
14.7nFC1C3
16.8kΩR3R10
1680ΩR3R9
1BC161-16TO39EBCQ5
1DB9DB9FDJ1
1LD20_REDLED-5MMD3
1LM2936Z-5.0TO92-INVERTU1
1LM2937ET-8.0TO220_123_VERTU2
1TSAL6200LED-5MMD6
1TSOP2238PIN_ARRAY_3X1IC1
1TSOP2256PIN_ARRAY_3X1IC2

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Questions

How big is the LIRC HighPowerSerialTransceiver PCB?

It measures 55.9 × 82.6 mm and has 2 copper layers, 1.6 mm thick.

What parts does the LIRC HighPowerSerialTransceiver use?

40 parts, built around the LM2936Z-5.0, LM2937ET-8.0, TSOP2238 and TSOP2256. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the LIRC HighPowerSerialTransceiver KiCad files?

From the cedric-dufour/LIRC-HighPowerSerialTransceiver repository on GitHub, at the commit this page was made from: the board is LIRC-HighPowerSerialTransceiver.kicad_pcb. PCBKit opens the board in the browser, with nothing to install.

Can I use the LIRC HighPowerSerialTransceiver design in my own project?

Its repository publishes it under the CC-BY-4.0 licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).