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2 layers112.9 × 63.7 mmMbElectricalSystem, the printed circuit board in 3D

Generic Motorbike Electrical System

Size
112.9 × 63.7 mm
Copper layers
2
Thickness
1.6 mm
Parts
125
Nets
113
Pads
391
Tracks, vias
1,535, 188
Pours
8
Routed
Yes
KiCad
KiCad 9.0 (file 20241229)
Created
29 Mar 2023
Updated
10 Sep 2026

Overview

MbElectricalSystem is an open-source printed circuit board by catinella, from the catinella/mbElectricalSystem repository on GitHub. It is a 2-layer board of 112.9 × 63.7 mm with 125 parts on 113 nets, routed with 1,535 tracks and 188 vias.

It is built around the ESP32-S2-DEVKITM-1, L7805 and BC817, with the TPCA8120,L1Q(CM, BC807 and PMEG40T30ERX among its other parts. Its parts include 46 resistors, 23 transistors, 4 diodes, 2 capacitors and 2 ICs. It belongs with the ESP32 boards of this library.

Main components

7

README

PCB/pcb-c/README.md

Project's banner

1.0 Files

Files/DirectoriesDescription
pcb-c.kicad_schElectric symbolic scheme
pcb-c.kicad_pcbPCB

(*) This project is covered by the GPL-3. Please, read that file for further information

2.0 Description:

This folder contains all files you need to build and/or modify the PCB placed in the rear side of the (DR350) motorbike. This circuit is a small power stage for the rear light indicators, stop light, and position light. Because all lights are available in LED format, the power stage is set to provide maximum 500mA (6W) per device.

2.1 Internals:

In order to fit this device in the DR350 rear size, I have tried to reduce the required space as much as possible. Also for this reason, normal fuses have been replaced by MSMF050 PTC Resettable Fuses.

All the power stage's outputs are equivalent but one is dedicated to the motorbike's starter relay. This relay type can be a big one, often. So, a fly-back diode is very important. For this reason I have used a M7 Rectifiers Diode.

3.0 Devices building:

The following images shows you the PCB shape it should be at the end PCB

Parts

125
QtyValueFootprintReferences
19100KResistor_SMD:R_1206_3216MetricR1, R5, R13, R14, RA1, RA15, RA16, RA17, RA18, RA19, RA20, RA22, RA23, RA24, RA25, RA27 +3
1310KResistor_SMD:R_1206_3216MetricR2, R9, RA2, RA9, RA10, RA11, RA12, RA13, RA37, RA38, RA40, RA46, RA49
11BC817Package_TO_SOT_SMD:SOT-23Q2, Q4, Q8, Q9, Q10, Q11, Q13, Q14, Q15, Q17, Q19
11Conn_01x02Connector_PinHeader_2.54mm:PinHeader_1x02_P2.54mm_VerticaladdLights1, Decomp_1, DownLight_p1, engReadyLed1, extpwr1, KeySW1, leftArrow_p1, LightOnOff_sw1, powerOFF1, rearDevsPwr1, rightArrow_p1
91KResistor_SMD:R_1206_3216MetricR3, R4, R6, RA14, RA42, RA43, RA44, RA48, RA51
75KResistor_SMD:R_1206_3216MetricRA30, RA31, RA32, RA33, RA34, RA35, RA36
7TPCA8120,L1QTPCA80120:TPH4R003NLL1QQ3, Q5, Q6, Q7, Q12, Q16, Q18
60Resistor_SMD:R_1206_3216MetricRA3, RA4, RA5, RA6, RA7, RA8
6Conn_01x01Connector_Wire:SolderWire-1sqmm_1x01_D1.4mm_OD2.7mmaddLight_p2, GND3, GND4, GND5, Horn_p2, UpLight_p2
5BC807Package_TO_SOT_SMD:SOT-23Q1, Q20, Q22, Q23, Q24
4Conn_01x02Connector_JST:JST_VH_B2P-VH-FB-B_1x02_P3.96mm_VerticaladdLight_p1, Battery1, Horn_p1, UpLight_p1
4PMEG40T30ERDiode_SMD:Nexperia_CFP3_SOD-123WD1, D2, D3, flyback-1
333KResistor_SMD:R_1206_3216MetricR10, R11, R12
210KPotentiometer_THT:Potentiometer_Bourns_3296W_VerticalRV1, RV2
215KResistor_SMD:R_1206_3216MetricR7, R8
2Conn_01x08Connector_PinHeader_2.54mm:PinHeader_1x08_P2.54mm_VerticalleftCtrls_conn1, RearDevs1
2MF-MSMF050-2MSMF:FUSE_F050-2F1, F2
110kResistor_SMD:R_1206_3216MetricRA21
110uFCapacitor_THT:CP_Radial_D6.3mm_P2.50mmC1
120KResistor_SMD:R_1206_3216MetricRA29
1C_Polarized_SmallCapacitor_THT:CP_Radial_D8.0mm_P2.50mmC2
1Conn_01x03Connector_PinHeader_2.54mm:PinHeader_1x03_P2.54mm_Verticalkoso-1
1Conn_01x04Connector_PinHeader_2.54mm:PinHeader_1x04_P2.54mm_VerticalKey-locker-1
1Conn_01x06Connector_PinHeader_2.54mm:PinHeader_1x06_P2.54mm_VerticalrightCtrls_conn1
1Conn_02x05_Counter_ClockwiseConnector_PinHeader_2.54mm:PinHeader_2x05_P2.54mm_VerticalLEDs_conn1
1ESP32-S2-DevKitMesp32_dk:ESP32-S2-DevKitMU1
1HK19F-DCxxV-SHCRelay_THT:Relay_DPDT_Finder_30.22K1
1L7805Package_TO_SOT_THT:TO-220-3_VerticalU2
1configButton_Switch_THT:SW_DIP_SPSTx02_Slide_6.7x6.64mm_W7.62mm_P2.54mm_LowProfileSW1

Questions

How big is the MbElectricalSystem PCB?

It measures 112.9 × 63.7 mm and has 2 copper layers, 1.6 mm thick.

What parts does the MbElectricalSystem use?

125 parts, built around the ESP32-S2-DEVKITM-1, L7805, BC817 and TPCA8120,L1Q(CM. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the MbElectricalSystem KiCad files?

From the catinella/mbElectricalSystem repository on GitHub, at the commit this page was made from: the board is PCB/main.kicad_pcb and its schematic PCB/main.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the MbElectricalSystem design in my own project?

Its repository states no licence, so its author keeps all rights: ask catinella before reusing the design.

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