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2 layers45.7 × 47.5 mmRf matching, the printed circuit board in 3D

915Mhz matching jig experiments

Size
45.7 × 47.5 mm
Copper layers
2
Thickness
1.6 mm
Parts
14
Nets
13
Pads
81
Tracks, vias
57, 731
Pours
3
Routed
Yes
KiCad
KiCad 5 (file 20170922)
Created
22 Jul 2018
Updated
4 Jan 2019

Overview

Rf matching is an open-source printed circuit board by brainstorm, from the brainstorm/915Mhz repository on GitHub. It is a 2-layer board of 45.7 × 47.5 mm with 14 parts on 13 nets, routed with 57 tracks and 731 vias.

It is built around the SF2098E. Its parts include 7 connectors, 3 capacitors, 2 resistors and 2 ICs. It belongs with the radio and wireless boards of this library.

Main components

1

README

README.md

915Mhz RF filter breakout boards

This is an experiment with a 915Mhz LoRa module and SAW filters as a substitute for discrete components. The original raison d'être of this repository is my personal outrage after seeing the following $100 evaluation board for the PE4259:

And indeed, AppliedCarbon from OSHPark also thought so and designed a smaller PCB.

Gold tracks and pads, many vias and proper RF engineering, sure, but $100 plus shipping? Let's see how the homemade way works in comparison? On the master branch of this repository, I'm putting together a board with the RF switch and the SAW filter (will be using a 915 Mhz sf2098e "low insertion loss" SAW filter, no frills design for now. I might put the vias in place if needed in the future and compare performance/loss and the accompanying S parameters.

But since the approach above might not be modular enough for my testing purposes (thanks Chris), I've forked that layout into two branches:

bash
$ git branch -a
* master
  rf_switch_only
  saw_filter_only

Here's how each of those look like at the moment of writing this, let's play "spot the differences", shall we?:

Now, as with the Instructables Carvey Board project, I've generated some G-Code (under the homefab subdirectory) with FlatCam to carve those board at home, wish me luck with the spectrum analyzers and followup testing!

Alternatively, there's a .zip under homefab, containing the ready-to-send gerbers to i.e Seed Studios or any other PCB manufacturer. Here's the latest iteration of the rf matching board on master:

Parts

14
QtyValueFootprintReferences
31uFKiCad/Capacitors_SMD.pretty:C_0603C1, C2, C3
21KKiCad/Resistors_SMD.pretty:R_0603R1, R2
1ANTKiCad/Connectors_Molex.pretty:Molex_SMA_Jack_Edge_MountJ4
1CTRLKiCad/Connectors_Molex.pretty:Molex_KK-6410-02_02x2.54mm_StraightJ3
1PCB_LOSS_INKiCad/Connectors_Molex.pretty:Molex_SMA_Jack_Edge_MountJ6
1PCB_LOSS_OUTKiCad/Connectors_Molex.pretty:Molex_SMA_Jack_Edge_MountJ7
1RFIKiCad/Connectors_Molex.pretty:Molex_SMA_Jack_Edge_MountJ1
1RFOKiCad/Connectors_Molex.pretty:Molex_SMA_Jack_Edge_MountJ2
1SF2098SON120P300X300X110-6N:SON120P300X300X110-6NU2
1VDDKiCad/Connectors_Molex.pretty:Molex_KK-6410-02_02x2.54mm_StraightJ5
1pe4259dsOLIMEX/KiCAD/KiCAD_Footprints/OLIMEX_IC-FP.pretty:SC70-6_Pitch-0.65_2.00x2.10x1.00mmU1

Questions

How big is the Rf matching PCB?

It measures 45.7 × 47.5 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Rf matching use?

14 parts, built around the SF2098E. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Rf matching KiCad files?

From the brainstorm/915Mhz repository on GitHub, at the commit this page was made from: the board is rf_matching.kicad_pcb. PCBKit opens the board in the browser, with nothing to install.

Can I use the Rf matching design in my own project?

Its repository states no licence, so its author keeps all rights: ask brainstorm before reusing the design.

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