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2 layers69.1 × 41 mmUsb tester, the printed circuit board in 3D

A nice simple USB tester

Size
69.1 × 41 mm
Copper layers
2
Thickness
1.6 mm
Parts
59
Nets
52
Pads
192
Tracks, vias
423, 46
Routed
Yes
KiCad
KiCad 8.0 (file 20240108)
Created
18 Mar 2024
Updated
18 Mar 2024

Overview

Usb tester is an open-source printed circuit board by atomic14, from the atomic14/usb-tester repository on GitHub, published under the MIT licence. It is a 2-layer board of 69.1 × 41 mm with 59 parts on 52 nets, routed with 423 tracks and 46 vias.

It is built around the TYPEC-324-BCP24 and BS-06-B4AK008. Its parts include 25 resistors, 2 connectors and 1 diode.

Main components

2

README

README.md

This is a work in progress.

It's a nice simple USB cable tester - you can watch a background video on it here.

Demo Video

The above video covers versions 1 and 2. The current version is 3.

PCB

3D Render

The BOM is pretty straight forward, 100 ohm resistors and whatever color LEDs you would like to use.

The USB sockets are these ones: https://www.lcsc.com/product-detail/USB%20Connectors_XUNPU-TYPEC-324-BCP24_C2835314.html

The Story So Far

For the first version I used these USB sockets.

USB Sockets With All Pins

These break out all the pins - but unfortunately half the pins are hidden under the socket so you can’t see if you have solder bridges or bad connections. That coupled with a couple of design errors made the first version of the board a bit of a failure.

Version 1

So for version 2 I opted to use these sockets:

New USB Sockets

These are a lot easier to inspect. Half the pins a through hole and the other half are visible at the back of the socket.

It is still pretty hard to solder up and not get any bridges, but at least now we can see them easily.

Ooops - A Solder Bridge

Version 2 works pretty well, we can test various cables - for example here’s a good quality cable that should be able to for 40Gbps.

Fantastic Cable

And here’s a cable that is ok for normal USB - but it’s not going to set the world on fire when it comes to speed.

An OK Cable

I’ve got a new version under construction. With the previous two versions it’s been really hard to tell if the sockets are soldered on properly. So I’ve now broken out all the connections and can easily build a test jig to check for shorts.

USB Break Out

Parts

59
QtyValueFootprintReferences
24100Resistor_SMD:R_0603_1608MetricR1, R2, R10, R11, R12, R13, R14, R15, R16, R17, R18, R19, R20, R21, R22, R23 +8
8LEDYLED_SMD:LED_0603_1608MetricA2, A3, A10, A11, B2, B3, B10, B11
4LEDGLED_SMD:LED_0603_1608MetricA6, A7, B6, B7
4LEDRLED_SMD:LED_0603_1608MetricA4, A9, B4, B9
4LEDWLED_SMD:LED_0603_1608MetricA1, A12, B1, B12
4MountingHoleMountingHole:MountingHole_3.2mm_M3H1, H2, H3, H4
2LEDBLED_SMD:LED_0603_1608MetricA5, B5
2LEDVLED_SMD:LED_0603_1608MetricA8, B8
2TYPEC-324-BCP24easyeda2kicad:USB-C-SMD_TYPEC-324-BCP24USB1, USB2
11000Resistor_SMD:R_0603_1608MetricR25
1BS-06-B4AK008BAT-SMD_BS-06-B4AA012:BAT-SMD_BS-06-B4AA012BT2
1Conn_01x02Connector_PinSocket_2.54mm:PinSocket_1x02_P2.54mm_VerticalJ2
1Conn_02x12_Odd_EvenConnector_PinSocket_2.54mm:PinSocket_2x12_P2.54mm_VerticalJ1
1LEDLED_SMD:LED_0603_1608MetricD25

Questions

How big is the Usb tester PCB?

It measures 69.1 × 41 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Usb tester use?

59 parts, built around the TYPEC-324-BCP24 and BS-06-B4AK008. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Usb tester KiCad files?

From the atomic14/usb-tester repository on GitHub, at the commit this page was made from: the board is USB-tester.kicad_pcb and its schematic USB-tester.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Usb tester design in my own project?

Its repository publishes it under the MIT licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).

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