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2 layers71 × 48 mmSpeaker, the printed circuit board in 3D

Extension of ECE5 PCB design extra credit.

Size
71 × 48 mm
Copper layers
2
Thickness
1.6 mm
Parts
47
Nets
30
Pads
104
Tracks, vias
82, 0
Pours
1
Routed
Yes
KiCad
KiCad 9.0 (file 20241229)
Created
13 May 2026
Updated
13 May 2026

Overview

Speaker is an open-source printed circuit board by ActuallyWorked, from the ActuallyWorked/Stereo_Speaker_V2 repository on GitHub. It is a 2-layer board of 71 × 48 mm with 47 parts on 30 nets, routed with 82 tracks and 0 vias.

It is built around the LM386 and L7809. Its parts include 20 capacitors, 10 resistors, 4 connectors, 3 ICs and 1 diode. It belongs with the audio and music boards of this library.

Main components

2

README

README.md

Stereo_Speaker_V2

ECE5 extra credit assignment tasked students with designing a PCB from a provided mono-amplifier schematic. This is an extended version with the following modifications:

Converted the mono circuit into stereo, added a band-pass filter (80Hz-16kHz), 9V regulator, LED power indicator, and integrated with a 100W USB-C PD module from Aliexpress to allow for 100W charging/discharging for mobile devices if needed.

Reasoning:

Band-pass filter was used to compensate for the extra-long audio cable

9V regulator was used to allow for other power sources besides the in-class 9V alkaline battery -- allowed for Li-ion battery pack to be used and for the use of the 100W USB-C module)

LED power indicator was used to reduce power loss on the LDO and was a nice-to-have feature

100W USB-C module was added because I wanted a battery bank, and I realized I could make a speaker and portable battery at the same time.

Parts

47
QtyValueFootprintReferences
140.1uFCapacitor_THT:C_Disc_D3.0mm_W1.6mm_P2.50mmC1, C2, C3, C4, C7, C8, C11, C12, C13, C14, C17, C18, C19, C20
410KResistor_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_HorizontalR1, R2, R7, R8
310Resistor_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_HorizontalR5, R6, R10
2100Resistor_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_HorizontalR3, R4
21000uFCapacitor_THT:CP_Radial_D10.0mm_P5.00mmC15, C16
2100uFCapacitor_THT:CP_Radial_D8.0mm_P2.50mmC5, C6
210KPotentiometer_THT:Potentiometer_Bourns_3386C_HorizontalRV1, RV2
210uFCapacitor_THT:CP_Radial_D10.0mm_P5.00mmC9, C10
2LM386Package_DIP:DIP-8_W7.62mmU1, U2
11KResistor_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_HorizontalR9
1Conn_01x03_SocketConnector_PinSocket_2.54mm:PinSocket_1x03_P2.54mm_VerticalJ3
1Jumper_2_OpenJumper:SolderJumper-2_P1.3mm_Open_TrianglePad1.0x1.5mm9V=CLOSE
1L7809Package_TO_SOT_THT:TO-220-3_VerticalU3
1LEDLED_THT:LED_D5.0mmD1
1LOGOLOGOG***
1OUT_LConnector_PinSocket_2.54mm:PinSocket_1x02_P2.54mm_VerticalJ4
1OUT_RConnector_PinSocket_2.54mm:PinSocket_1x02_P2.54mm_VerticalJ5
1PWRConnector_PinSocket_2.54mm:PinSocket_1x02_P2.54mm_VerticalJ1
1SW_SPSTConnector_PinSocket_2.54mm:PinSocket_1x02_P2.54mm_VerticalSW1

The 43 most common of 47 parts.

Questions

How big is the Speaker PCB?

It measures 71 × 48 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Speaker use?

47 parts, built around the LM386 and L7809. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Speaker KiCad files?

From the ActuallyWorked/Stereo_Speaker_V2 repository on GitHub, at the commit this page was made from: the board is Speaker/Speaker.kicad_pcb and its schematic Speaker/Speaker.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Speaker design in my own project?

Its repository states no licence, so its author keeps all rights: ask ActuallyWorked before reusing the design.

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