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2 layers72.4 × 15.2 mmZapnspark v2, the printed circuit board in 3D

Zapnspark v2

abhayap/SpHEAR

The SpHEAR (Spherical Harmonics Ear) Project is a collection of 3D models and associated code for building, testing and calibrating full surround Ambisonics microphones.

Size
72.4 × 15.2 mm
Copper layers
2
Thickness
1.6 mm
Parts
18
Nets
10
Pads
40
Tracks, vias
84, 0
Pours
1
Routed
Yes
KiCad
KiCad 4
Created
15 Feb 2024
Updated
15 Feb 2024

Overview

Zapnspark v2 is an open-source printed circuit board by abhayap, from the abhayap/SpHEAR repository on GitHub. It is a 2-layer board of 72.4 × 15.2 mm with 18 parts on 10 nets, routed with 84 tracks and 0 vias.

It is built around the BC559. Its parts include 6 resistors, 5 capacitors, 3 diodes, 2 transistors and 2 connectors.

Main components

1

README

README.md

The *SpHEAR Project

The *SpHEAR (Spherical Harmonics Ear) Project is a collection of 3D models and associated code for building, testing and calibrating full surround Ambisonics microphones. All 3D models are written in Openscad with the code licensed under the GPL 3+ license (GNU Public License version 3 or higher), and the 3D models licensed under the Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International license.

The 3D models are almost completely parametric and are designed to be able to be printed on low cost widely available 3D printers (at CCRMA we use an Ultimaker 2 Extended Plus printer, using PLA material). The design is modular and tries to avoid using overhangs and support structures. That is why each microphone assembly is made of a number of independently printed capsule holders interconnected by legs that interlock and hold the structure together. The capsule holders and the mount are glued together to create a 3D structure that securely holds all microphone capsules. A mount that can be clipped into a standard microphone stand is part of the design.

Mailing list

You can subscribe to a development mailing list (sphear-devel@ccrma.stanford.edu) here: https://cm-mail.stanford.edu/mailman/listinfo/sphear-devel

About building microphones

Successfully printing a microphone assembly is only the first step in a long and complicated process. This also includes finding and buying the required microphone capsules, assembling the electronics (requires precision skill with the soldering iron) and finally calibrating the multi-capsule microphone to get the best performance out of it (you will need at least a single driver sound source and a calibrated microphone).

The whole process is not easy and requires knowledge of acoustics and electronics, plus a healthy dose of patience and the ability to perform tasks with precision and care. This repository will eventually include more detailed instructions, electronic schematics, suggested and tested parts and software and procedures for calibrating and measuring the microphone, including models for test and calibration rigs.

3D models

The 3D models currently include the TinySpHEAR, a four capsule first order Ambisonics microphone, the Octathingy, an eight capsule second order design by Eric Benjamin and Aaron Heller and preliminary designs for 12 and 20 capsule designs (the BigSpHEAR_12 and BigSpHEAR_20 models). The models will be expanded as testing proceeds.

  • TinySpHEAR: four capsule first order microphone with simple stand mount

    • TinySpHEAR Zapnspark: four capsule first order microphone with four Zapnspark phantom power interfaces and shock mount
  • Octathingy [blocked]: eight capsule microphone (proof of concept so far)

  • BigSpHEAR_12 / BigSpHEAR_20 [blocked]: 12 and 20 capsule designs (proof of concept)

Electronics

The pcb/zapnspark directory contains the Kicad electrical circuit and printed circuit board design for the Zapnspark phantom power interface. The current printed circuit board design fits into four slots carved inside the body of the TinySpHEAR plus Zapnspark model. Everything is dimensioned for the sizes of the components specified in the parts list, any changes (specially the diameter of the electrolytic capacitors) would need to be taken into account by changing appropriate model parameters.

Calibration

The calibration/src directory contains the Octave files for the current calibration software. The CALIBRATION.md file in there has a very brief description of usage, but currently is out of date with the current source code. Look into the individual files for more guidance. Hopefully this will be fixed soon.

Parts

18
QtyValueFootprintReferences
2100nFCapacitors_ThroughHole:C_Rect_L7_W4.5_P5C2, C4
2150KResistors_ThroughHole:Resistor_Horizontal_RM10mmR3, R6
22.21KResistors_ThroughHole:Resistor_Horizontal_RM10mmR2, R5
233uFCapacitors_ThroughHole:C_Radial_D8_L11.5_P3.5C3, C5
26.2VDiodes_ThroughHole:Diode_DO-35_SOD27_Horizontal_RM10D1, D3
2BC559Discret:TO92Q1, Q2
2CONN_01X03Pin_Headers:Pin_Header_Angled_1x03P1, P2
110VDiodes_ThroughHole:Diode_DO-35_SOD27_Horizontal_RM10D2
1470Resistors_ThroughHole:Resistor_Horizontal_RM10mmR1
147uFCapacitors_ThroughHole:C_Radial_D6.3_L11.2_P2.5C1
15.1KResistors_ThroughHole:Resistor_Horizontal_RM10mmR4

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Questions

How big is the Zapnspark v2 PCB?

It measures 72.4 × 15.2 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Zapnspark v2 use?

18 parts, built around the BC559. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Zapnspark v2 KiCad files?

From the abhayap/SpHEAR repository on GitHub, at the commit this page was made from: the board is pcb/zapnspark/zapnspark_v2.kicad_pcb. PCBKit opens the board in the browser, with nothing to install.

Can I use the Zapnspark v2 design in my own project?

Its repository states no licence, so its author keeps all rights: ask abhayap before reusing the design.