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2 layers92 × 110.6 mmPOWERBANK CLEAN2, the printed circuit board in 3D

POWERBANK CLEAN2

Onaensar/Survibank

Hybrid Powerbank: Solar + MagSafe + 18W Fast Charge

Size
92 × 110.6 mm
Copper layers
2
Thickness
1.6 mm
Parts
69
Nets
55
Pads
229
Tracks, vias
623, 127
Pours
2
Routed
Yes
KiCad
KiCad 10.0 (file 20260206)
Created
25 Jun 2026
Updated
15 Jul 2026

Overview

POWERBANK CLEAN2 is an open-source printed circuit board by Onaensar, from the Onaensar/Survibank repository on GitHub. It is a 2-layer board of 92 × 110.6 mm with 69 parts on 55 nets, routed with 623 tracks and 127 vias.

It is built around the CN3791, IP5328 and AOD4185, with the RBR5LAM30ATFTR, RU20P7C and YPRH1209-470M among its other parts. Its parts include 28 capacitors, 14 resistors, 10 diodes, 3 ICs and 2 connectors. It belongs with the power boards of this library.

Main components

6

README

README.md

SURVIBANK

Portable Survival Power Bank

Portable Survival Power Bank

Hybrid Powerbank: Solar + MagSafe + 18W Fast Charge

SURVIBANK is an open-source portable power system designed for outdoor adventures, emergency preparedness, and off-grid environments.

The project combines high-efficiency power management with multiple charging methods, including USB, MagSafe, and solar energy.

Unlike standard powerbanks, this board integrates 18W Bidirectional Fast Charging, MPPT Solar Energy Harvesting, and MagSafe Compatible Wireless Charging into a single, compact PCB.

Designed by: Abdullah Ensar Institution: İzmir Bakırçay University, Electrical and Electronics Engineering


✨ Key Features & Core ICs

1. ⚡ 18W Fast Charging & Power Management (IP5328P)

At the heart of the board is the IP5328P SoC, handling high-efficiency bi-directional charging.

  • Supports multiple fast-charge protocols (QC3.0, PD, AFC, FCP).
  • Stable 5A output capability for demanding devices.
  • Deeply filtered power delivery with strategic capacitor placement (low ripple).

2. ☀️ MPPT Solar Harvesting (CN3791)

Built for off-grid scenarios, the board includes a dedicated CN3791 Maximum Power Point Tracking (MPPT) circuit.

  • Connect a compatible solar panel to the terminal block.
  • Extracts maximum available power from the sun to trickle-charge the lithium cells, significantly extending standby and active use time in outdoor environments.

3. 🧲 Wireless & MagSafe Charging (IP6808)

No cables? No problem. The IP6808 wireless charging transmitter ensures your devices stay powered up seamlessly.

  • Optimized resonance capacitor array for stable Tx transmission.
  • Designed to be highly compatible with MagSafe form factors.

4. 🛡️ Rugged & Enclosure-Ready Mechanical Design

This PCB isn't just an electrical prototype; it is designed for real-world mechanical integration.

  • Mounting Holes: M3 mounting holes placed at the corners for secure installation inside 3D printed or waterproof enclosures.
  • Optimized Clearances: Type-C receptacle (J2) is perfectly aligned with the board edge (Edge.Cuts) to ensure flush mounting and cable compatibility.
  • Note: The mechanical STEP file is included for easy integration into Fusion 360 / SolidWorks to design custom rugged cases.

🛠️ Fabrication & Assembly (Gerber Files)

The board has passed all DRC checks with 0 Errors and 0 Warnings in KiCad.

  • Layer Count: 2 Layers
  • Copper Weight: 1 oz (recommended) or 2 oz for enhanced thermal dissipation under 5A loads.
  • Polygons: Generous Top and Bottom GND pours with extensive via stitching for thermal relief and low impedance.

You can find the production-ready .zip file containing all Gerber and Drill files in the Fabrication folder.

Roadmap

-✅ Concept Design -✅ System Architecture -✅ PCB Design -⏳ PCB Manufacturing -⏳ Prototype Assembly -⏳ Firmware Development -⏳ Functional Testing -⏳ Enclosure Design -⏳ Version 1.0 Release

📄 License

This project is released under the Open Source Hardware (OSHW) license. Feel free to use, modify, and build upon this design!

Parts

69
QtyValueFootprintReferences
5LEDLED_SMD:LED_0603_1608MetricD1, D2, D3, D4, D5
4100nFCapacitor_SMD:C_0805_2012MetricC25, C26, C27, C28
422uf 16vCapacitor_SMD:C_1206_3216MetricC14, C16, C18, C19
3100RResistor_SMD:R_0603_1608MetricR7, R8, R9
3100nf 25vCapacitor_SMD:C_0603_1608MetricC8, C9, C11
322uf 25vCapacitor_SMD:C_0805_2012MetricC10, C12, C13
210uCapacitor_SMD:C_0805_2012MetricC1, C22
210uf 25vCapacitor_SMD:C_1206_3216MetricC3, C17
22.2uf 16vCapacitor_SMD:C_0805_2012MetricC5, C6
222uf 25vCapacitor_SMD:C_1206_3216MetricC7, C15
2C_Polarized_SmallCapacitor_SMD:CP_Elec_4x5.7C4, C23
10.01RResistor_SMD:R_1206_3216MetricR4
1100k@25cResistor_SMD:R_0805_2012MetricTH1
1100nCapacitor_SMD:C_0805_2012MetricC20
110kResistor_SMD:R_0603_1608MetricR2
110kConnector_PinHeader_2.54mm:PinHeader_1x02_P2.54mm_VerticalTH2
110uFCapacitor_SMD:C_0805_2012MetricC24
1114kResistor_SMD:R_0603_1608MetricR6
1120RResistor_SMD:R_0805_2012MetricR11
11kResistor_SMD:R_0603_1608MetricR1
11uCapacitor_SMD:C_0805_2012MetricC2
12.2uhInductor_SMD:L_12x12mm_H4.5mmL1
1220nCapacitor_SMD:C_0805_2012MetricC21
1330Resistor_SMD:R_0805_2012MetricR14
140mResistor_SMD:R_0805_2012MetricR13
14k7Resistor_SMD:R_0805_2012MetricR3
162kResistor_SMD:R_0805_2012MetricR12
182k 1%Resistor_SMD:R_0603_1608MetricR5
1AOD4185Package_TO_SOT_SMD:TO-252-2D8
1Battery_CellTerminalBlock_Phoenix:TerminalBlock_Phoenix_MKDS-1,5-2-5.08_1x02_P5.08mm_HorizontalBT1
1CN3791Package_SO:SSOP-10_3.9x4.9mm_P1.00mmU2
1Conn_01x02Connector_PinHeader_2.54mm:PinHeader_1x02_P2.54mm_VerticalJ1
1GreenLED_SMD:LED_0805_2012MetricD6
1IP5328Package_DFN_QFN:QFN-40-1EP_6x6mm_P0.5mm_EP4.6x4.6mmU1
1LEDLED_SMD:LED_0805_2012MetricD10
1NCResistor_SMD:R_0603_1608MetricR10
1RBR5LAM30ATFTRDiode_SMD:D_SMBD9
1RU20P7CPackage_TO_SOT_SMD:SOT-23Q3
1RedLED_SMD:LED_0805_2012MetricD7
1SW_PushButton_Switch_SMD:SW_Push_1P1T_NO_CK_KMR2SW1
1TERMINAL_KF235-5.0-2PTerminalBlock_Phoenix:TerminalBlock_Phoenix_MKDS-1,5-2-5.08_1x02_P5.08mm_HorizontalK1
1USB_C_Receptacle_USB2.0_14PConnector_USB:USB_C_Receptacle_HRO_TYPE-C-31-M-12J2
1YPRH1209-470MInductor_SMD:L_12x12mm_H4.5mmL2
1~Package_SO:SOIC-8_3.9x4.9mm_P1.27mmU3

The 65 most common of 69 parts.

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Questions

How big is the POWERBANK CLEAN2 PCB?

It measures 92 × 110.6 mm and has 2 copper layers, 1.6 mm thick.

What parts does the POWERBANK CLEAN2 use?

69 parts, built around the CN3791, IP5328, AOD4185 and RBR5LAM30ATFTR. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the POWERBANK CLEAN2 KiCad files?

From the Onaensar/Survibank repository on GitHub, at the commit this page was made from: the board is Hardware/KiCad_Project/POWERBANK_CLEAN2.kicad_pcb and its schematic Hardware/KiCad_Project/POWERBANK.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the POWERBANK CLEAN2 design in my own project?

Its repository states no licence, so its author keeps all rights: ask Onaensar before reusing the design.