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2 layers77.5 × 50.8 mmProtection board, the printed circuit board in 3D

Speaker-protection board for power amplifier.

Size
77.5 × 50.8 mm
Copper layers
2
Thickness
1.6 mm
Parts
71
Nets
35
Pads
151
Tracks, vias
259, 7
Pours
1
Routed
Yes
KiCad
KiCad 7 (file 20221018)
Created
8 Apr 2024
Updated
8 Apr 2024

Overview

Protection board is an open-source printed circuit board by Markus-Fitz, from the Markus-Fitz/Protection-board repository on GitHub, published under the GPL-3.0 licence. It is a 2-layer board of 77.5 × 50.8 mm with 71 parts on 35 nets, routed with 259 tracks and 7 vias.

It is built around the BD140, TIP41 and TIP42. Its parts include 23 resistors, 17 transistors, 14 connectors, 7 diodes and 4 capacitors. It belongs with the audio and music boards of this library.

Main components

3

README

README.md

Protection-board

Speaker-protection board for power amplifier.

Description

The board includes a relay that connects or disconnects the speakers from the amplifiers. The circuit includes a delay function to avoid initial transients to damage the speakers, a DC-detection to protect the speakers in case of a failing output stage or wrong DC-adjustment and a temperature-sensing circuit which disconnects the speakers from the amplifiers in case of overtemperature.

Parts

71
QtyValueFootprintReferences
910kResistor_THT:r_vertical_symmR14, R16, R18, R19, R20, R21, R25, R28, R29
92N3904Package_TO_SOT_THT:TO-92_Inline_WideQ1, Q6, Q9, Q10, Q11, Q12, Q13, Q16, Q19
52N3906Package_TO_SOT_THT:TO-92_Inline_WideQ2, Q15, Q17, Q18, Q20
4100kResistor_THT:r_vertical_symmR1, R17, R23, R24
41kResistor_THT:r_vertical_symmR22, R26, R27, R30
3+12V_regConnector_Wire:SolderWire-0.5sqmm_1x01_D0.9mm_OD2.1mmJ8, J10, J13
3-12V_regConnector_Wire:SolderWire-0.5sqmm_1x01_D0.9mm_OD2.1mmJ11, J12, J14
310u 25VCapacitor_THT:CP_Radial_D5.0mm_P2.00mmC7, C8, C9
327kResistor_THT:r_vertical_symmR4, R5, R8
21N4148Diode_THT:D_DO-35_SOD27_P2.54mm_Vertical_AnodeUpD5, D6
24k7Resistor_THT:r_vertical_symmR3, R6
2MountingHoleMountingHole:MountingHole_3.2mm_M3H1, H2
2Zener_13VDiode_THT:D_DO-35_SOD27_P2.54mm_Vertical_AnodeUpD2, D3
2Zener_5VDiode_THT:D_DO-35_SOD27_P2.54mm_Vertical_AnodeUpD1, D7
1100u 6.3V npCapacitor_THT:C_Radial_D8.0mm_H11.5mm_P3.50mmC12
110kPotentiometer_THT:Potentiometer_Bourns_3296W_VerticalRV2
12k2Resistor_THT:r_vertical_symmR15
1BD140Package_TO_SOT_THT:TO-126-3_VerticalQ14
1DDiode_THT:D_DO-41_SOD81_P7.62mm_HorizontalD4
1FINDER-40.52Relay_THT:Relay_DPDT_Finder_40.52K2
1GND_inConnector_Wire:SolderWire-0.5sqmm_1x01_D0.9mm_OD2.1mmJ2
1NTC_10kConnector_Wire:SolderWire-0.5sqmm_1x02_P4.6mm_D0.9mm_OD2.1mmJ7
1TIP41Package_TO_SOT_THT:TO-220-3_VerticalQ3
1TIP42Package_TO_SOT_THT:TO-220-3_VerticalQ4
1V+_unregConnector_Wire:SolderWire-0.5sqmm_1x01_D0.9mm_OD2.1mmJ1
1V-_unregConnector_Wire:SolderWire-0.5sqmm_1x01_D0.9mm_OD2.1mmJ9
1amp_in_lConnector_Wire:SolderWire-0.5sqmm_1x01_D0.9mm_OD2.1mmJ4
1amp_in_rConnector_Wire:SolderWire-0.5sqmm_1x01_D0.9mm_OD2.1mmJ5
1spkr_out_lConnector_Wire:SolderWire-0.5sqmm_1x01_D0.9mm_OD2.1mmJ3
1spkr_out_rConnector_Wire:SolderWire-0.5sqmm_1x01_D0.9mm_OD2.1mmJ6

The 69 most common of 71 parts.

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Questions

How big is the Protection board PCB?

It measures 77.5 × 50.8 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Protection board use?

71 parts, built around the BD140, TIP41 and TIP42. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Protection board KiCad files?

From the Markus-Fitz/Protection-board repository on GitHub, at the commit this page was made from: the board is KiCAD/Protection_board.kicad_pcb and its schematic KiCAD/+-12V_regulators.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Protection board design in my own project?

Its repository publishes it under the GPL-3.0 licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).