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4 layers155.2 × 187.2 mmFusIon Pack, the printed circuit board in 3D

Design files and documentation for the FusIon Battery Pack

Size
155.2 × 187.2 mm
Copper layers
4
Thickness
1.6 mm
Parts
453
Nets
213
Pads
1,109
Tracks, vias
2,775, 1,981
Pours
80
Routed
Yes
KiCad
KiCad 5 (file 20171130)
Created
22 Feb 2019
Updated
27 Mar 2020

Overview

FusIon Pack is an open-source printed circuit board by Govish, from the Govish/FusIon-Pack repository on GitHub, published under the MIT licence. It is a 4-layer board of 155.2 × 187.2 mm with 453 parts on 213 nets, routed with 2,775 tracks and 1,981 vias.

It is built around the W25Q16JVSSIQ, AP2114H-3.3TRG1 and BQ76200PW, with the L7805, RUC002N05HZGT116 and IPD60N10S4L-12 among its other parts. Its parts include 130 resistors, 67 capacitors, 42 diodes, 34 transistors and 12 inductors. It belongs with the STM32 boards of this library.

Main components

9

README

README.md

FusIon-Pack

Design files and documentation for the FusIon Battery Pack

Parts

453
QtyValueFootprintReferences
99TestPointTestPoint:TestPoint_Pad_D2.0mmTP1, TP2, TP10, TP11, TP12, TP13, TP14, TP15, TP16, TP17, TP18, TP19, TP20, TP100, TP101, TP102 +83
31100nCapacitor_SMD:C_0805_2012Metric_Pad1.15x1.40mm_HandSolderC1, C2, C3, C4, C10, C11, C12, C17, C18, C21, C28, C29, C30, C32, C42, C43 +15
2810KResistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR22, R24, R26, R28, R30, R33, R35, R37, R39, R41, R48, R49, R54, R57, R59, R60 +12
211KResistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR21, R23, R25, R27, R29, R31, R32, R34, R36, R38, R40, R42, R43, R104, R108, R130 +5
17RUC002N05HZGT116Package_TO_SOT_SMD:SOT-23Q1, Q2, Q3, Q4, Q5, Q6, Q7, Q8, Q10, Q12, Q13, Q14, Q15, Q17, Q18, Q21 +1
16100KResistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR44, R45, R50, R58, R74, R77, R83, R84, R89, R90, R91, R96, R98, R99, R103, R105
1610nCapacitor_SMD:C_0805_2012Metric_Pad1.15x1.40mm_HandSolderC15, C16, C25, C26, C33, C35, C36, C37, C38, C39, C40, C41, C48, C59, C61, C63
165.1VDiode_SMD:D_SOD-323_HandSolderingD11, D12, D13, D14, D15, D16, D17, D18, D19, D20, D24, D26, D27, D32, D35, D38
16SolderJumper_2_OpenJumper:SolderJumper-2_P1.3mm_Open_RoundedPad1.0x1.5mmJP1, JP2, JP3, JP4, JP5, JP6, JP7, JP8, JP9, JP10, JP11, JP12, JP13, JP14, JP15, JP17
15200R 1WResistor_SMD:R_2512_6332Metric_Pad1.52x3.35mm_HandSolderR46, R47, R51, R86, R87, R117, R118, R119, R120, R121, R124, R125, R126, R127, R128
13390RResistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR1, R3, R5, R7, R9, R11, R13, R15, R17, R19, R61, R62, R101
12IPD60N10S4L-12Package_TO_SOT_SMD:TO-252-2Q11, Q20, Q24, Q25, Q26, Q27, Q28, Q29, Q30, Q31, Q32, Q33
12NNetTie:NetTie-2_SMD_Pad0.5mmNT1, NT2, NT3, NT4, NT5, NT6, NT7, NT8, NT9, NT10, NT11, NT12
12REDLED_SMD:LED_0805_2012Metric_Pad1.15x1.40mm_HandSolderD1, D2, D3, D4, D5, D6, D7, D8, D9, D10, D28, D29
1136R 3/4WResistor_SMD:R_2010_5025Metric_Pad1.52x2.65mm_HandSolderR2, R4, R6, R8, R10, R12, R14, R16, R18, R20, R79
10100RResistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR52, R53, R75, R76, R81, R106, R110, R115, R122, R129
10600 ohmInductor_SMD:L_0805_2012Metric_Pad1.15x1.40mm_HandSolderL3, L4, L5, L6, L7, L8, L9, L10, L11, L12
10VTC4Battery:Battery_18650_Cell_PairBT1, BT2, BT3, BT4, BT5, BT6, BT7, BT8, BT9, BT10
710KResistor_SMD:R_0603_1608Metric_Pad1.05x0.95mm_HandSolderTH1, TH2, TH3, TH4, TH5, TH6, TH7
71uCapacitor_SMD:C_0805_2012Metric_Pad1.15x1.40mm_HandSolderC13, C14, C23, C24, C31, C58, C62
64.7uCapacitor_SMD:C_0805_2012Metric_Pad1.15x1.40mm_HandSolderC22, C27, C34, C44, C45, C56
6DDiode_SMD:D_SOD-123D21, D22, D23, D25, D30, D31
512VDiode_SMD:D_SOD-323_HandSolderingD33, D36, D39, D40, D41
4FiducialFiducial:Fiducial_1mm_Dia_2mm_OuterF2, F3, F4, F5
310K 1%Resistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR111, R112, R114
310MResistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR109, R116, R123
310uCapacitor_SMD:C_1206_3216Metric_Pad1.42x1.75mm_HandSolderC19, C20, C54
320mR 3/4WResistor_SMD:R_2512_6332Metric_Pad1.52x3.35mm_HandSolderR92, R95, R102
3DMPH6050SK3Package_TO_SOT_SMD:TO-252-2Q19, Q22, Q23
2100K 1%Resistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR66, R113
233uCapacitor_THT:CP_Radial_D8.0mm_P3.50mmC52, C57
2CCapacitor_SMD:C_1206_3216Metric_Pad1.42x1.75mm_HandSolderC50, C51
2FQT5P10TFPackage_TO_SOT_SMD:SOT-223Q16, Q34
2Net-Tie_2NetTie:NetTie-2_SMD_Pad0.5mmNT13, NT14
2ZXCT108xPackage_TO_SOT_SMD:SOT-23-5_HandSolderingU7, U9
115RResistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR94
11K 1%Resistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR100
12mR 5W 1% <75ppmResistor_SMD:R_2512_6332Metric_Pad1.52x3.35mm_HandSolderR107
158V TVSDiode_SMD:D_SMCD42
15A, 50VDiode_SMD:D_SMAD34
1600 OhmInductor_SMD:L_0805_2012Metric_Pad1.15x1.40mm_HandSolderL1
168uHInductor_THT:L_Axial_L31.75mm_D14.22mm_P36mm_BournsL2
16V2Diode_SMD:D_SMAD43
1AP2114H-3.3TRG1Package_TO_SOT_SMD:SOT-223-3_TabPin2U4
1ATA6561Package_SO:SOIC-8_3.9x4.9mm_P1.27mmU5
1B4B-XH-A(LF)(SN)Connector_JST:JST_XH_B04B-XH-A_1x04_P2.50mm_VerticalJ3
1BQ76200Package_SO:TSSOP-16_4.4x5mm_P0.65mmU10
1BQ76930Package_SO:TSSOP-30_4.4x7.8mm_P0.5mmU1
1Conn_01x05_MaleConnector_PinHeader_2.54mm:PinHeader_1x05_P2.54mm_VerticalJ2
1Conn_01x05_MaleConnector_JST:JST_XH_B05B-XH-A_1x05_P2.50mm_VerticalJ4
1DNPResistor_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P7.62mm_HorizontalR78
1FuseFuse:Fuse_1025HCxx-RTRF1
1L7805Package_TO_SOT_SMD:TO-252-2U3
1LTC3783Package_SO:TSSOP-16-1EP_4.4x5mm_P0.65mmU8
1RResistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR88
1STM32F072RBTxPackage_QFP:LQFP-64_10x10mm_P0.5mmU2
1SW_PushButton_Switch_SMD:SW_SPST_PTS641SW1
1SolderJumper_3_OpenJumper:SolderJumper-3_P1.3mm_Open_RoundedPad1.0x1.5mmJP16
1USB_BOARDConnector_PinHeader_2.54mm:PinHeader_2x05_P2.54mm_VerticalJ1
1W25Q16JVSSIQPackage_SO:SOIJ-8_5.3x5.3mm_P1.27mmU6
1XT60Connector:XT-60_maleJ5

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Questions

How big is the FusIon Pack PCB?

It measures 155.2 × 187.2 mm and has 4 copper layers, 1.6 mm thick.

What parts does the FusIon Pack use?

453 parts, built around the W25Q16JVSSIQ, AP2114H-3.3TRG1, BQ76200PW and L7805. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the FusIon Pack KiCad files?

From the Govish/FusIon-Pack repository on GitHub, at the commit this page was made from: the board is REV 0-1 PCB/Kicad Files/FusIon Pack.kicad_pcb. PCBKit opens the board in the browser, with nothing to install.

Can I use the FusIon Pack design in my own project?

Its repository publishes it under the MIT licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).