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2 layers40 × 21.1 mmMicroscope LED, the printed circuit board in 3D

A dimming LED circuit designed for optical microscopes.

Size
40 × 21.1 mm
Copper layers
2
Thickness
1.6 mm
Parts
20
Nets
21
Pads
66
Tracks, vias
88, 10
Pours
2
Routed
Yes
KiCad
KiCad 5 (file 20171130)
Created
17 Nov 2020
Updated
6 Mar 2023

Overview

Microscope LED is an open-source printed circuit board by CGrassin, from the CGrassin/microscope_led_light_circuit repository on GitHub, published under the CC-BY-4.0 licence. It is a 2-layer board of 40 × 21.1 mm with 20 parts on 21 nets, routed with 88 tracks and 10 vias.

It is built around the NE555, AO3400A and XT30PW-F. Its parts include 6 resistors, 4 capacitors, 2 diodes, 2 connectors and 1 IC.

Main components

3

README

README.md

Microscope LED Driver circuit

This circuit drives a 1W or 3W LED to convert old optical microscopes from light bulb/halogen lamp to LED ligthing.

It is powered from a USB type C port and is fully dimmable. It may be used with a USB power bank, for instance.

LED dimming circuit in its 3D printed enclosure

LEDs are considerably more efficient (i.e. less heat), have a longer lifespan and have a better color accuracy than bulbs. My circuit has a high PWM frequency to avoid flickering and rolling bands effect in photographs.

Features

SpecificationValue
Power input5V @ 1A max. (USB type C)
PWM frequency>8KHz
ControlsCombined knob dimming (0-100%) and ON/OFF
Estimated costAbout $10

Build instructions

Gerber files are ready to upload to your prefered PCB manufacturer. The components are generic and should be available at most electronic components distributors. I personally use JLCPCB and LCSC.

Hand soldering this board is easy. I included an "interactive BOM" to help with part placement.

This project's PCB fully assembled

The only additional required parts are a 1W or 3W "star" LED with a 30° lens to pre-focus the light into the condenser. Thank to this lens, a 1W LED is sufficient. You can choose your favorite color temperature.

I also included a 3D-printable case for the circuit. Print at 0.2mm layer height, no support required.

Although I designed a PCB, this circuit could be build on a piece of stripboard or even breadboard.

Principle of operation

This circuit uses a classic 555 variable duty cycle astable multivibrator configuration.

The potentiometer adjusts the charge and discharge rate of the TRIG capacitor. The frequency of the carrier depend on the RC constant of those parts.

License

All files in this repository are released under CC-BY license.

Parts

20
QtyValueFootprintReferences
2100nCapacitor_SMD:C_0805_2012Metric_Pad1.15x1.40mm_HandSolderC2, C4
24007Diode_SMD:D_SOD-123FD1, D2
25.1kResistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR5, R6
2MountingHoleMountingHole:MountingHole_3.2mm_M3H1, H2
1100Resistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR1
110uCapacitor_SMD:CP_Elec_5x5.4C3
11MResistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR2
122Resistor_SMD:R_1206_3216MetricR3
122nCapacitor_SMD:C_0805_2012Metric_Pad1.15x1.40mm_HandSolderC1
1510Resistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR4
15k (RV097)C10418:RV097RV1
1AO3400APackage_TO_SOT_SMD:SOT-23Q1
1Logo_Open_Hardware_LargeCharleslabs_Parts:Charleslabs_Logo_5mmLOGO1
1NE555Package_SO:SOIC-8_3.9x4.9mm_P1.27mmU1
1USB_C_ReceptacleConnector_USB:USB_C_Receptacle_HRO_TYPE-C-31-M-12J1
1XT30PW-FConnector_Phoenix_MC:PhoenixContact_MC_1,5_2-G-3.81_1x02_P3.81mm_HorizontalJ2

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Questions

How big is the Microscope LED PCB?

It measures 40 × 21.1 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Microscope LED use?

20 parts, built around the NE555, AO3400A and XT30PW-F. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Microscope LED KiCad files?

From the CGrassin/microscope_led_light_circuit repository on GitHub, at the commit this page was made from: the board is Microscope_LED_circuit/Microscope_LED.kicad_pcb. PCBKit opens the board in the browser, with nothing to install.

Can I use the Microscope LED design in my own project?

Its repository publishes it under the CC-BY-4.0 licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).