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4 layers136.5 × 104.3 mmPDU, the printed circuit board in 3D

Led driver with integrated eFuse and PWM dimming in a MIDI fuse format. Provides undervoltage cutoff for battery protection and a low standby current of 30 uA.

Size
136.5 × 104.3 mm
Copper layers
4
Thickness
1.6 mm
Parts
196
Nets
131
Pads
855
Tracks, vias
1,249, 717
Pours
43
Routed
Yes
KiCad
KiCad 5 (file 20171130)
Created
6 Sep 2021
Updated
22 Aug 2022

Overview

PDU is an open-source printed circuit board by CASE-Lab, from the CASE-Lab/MARV-Hardware-Electrical repository on GitHub, published under the CC-BY-4.0 licence. It is a 4-layer board of 136.5 × 104.3 mm with 196 parts on 131 nets, routed with 1,249 tracks and 717 vias.

It is built around the SN65HVD230D, TPS82150SIL and BSS138, with the 2N7002PW and BSS84 among its other parts. Its parts include 57 resistors, 44 capacitors, 17 diodes, 11 ICs and 10 transistors. It belongs with the STM32 boards of this library.

Main components

5

README

CCU - Combined Control Unit/KiCad/LED-Driver/README.md

MIDI Fuse LED Driver

Led driver with integrated eFuse and PWM dimming in a MIDI fuse format. Provides undervoltage cutoff for battery protection and a low standby current of 30 uA.

Parts

196
QtyValueFootprintReferences
153.2mmMountingHole:MountingHole_3.2mm_M3_Pad_ViaH1, H2, H3, H4, H5, H6, H7, H8, H10, H11, H12, H14, H15, H16, H17
130.1 uFCapacitor_SMD:C_0603_1608MetricC1, C3, C8, C13, C18, C23, C29, C32, C33, C34, C35, C37, C38
13100kResistor_SMD:R_0603_1608MetricR2, R5, R6, R7, R11, R16, R18, R27, R29, R35, R41, R47, R49
8LED GREENLED_SMD:LED_0603_1608MetricD1, D2, D7, D11, D13, D15, D17, D18
72.7kResistor_SMD:R_0603_1608MetricR1, R3, R23, R34, R40, R46, R54
7270kResistor_SMD:R_0603_1608MetricR9, R21, R24, R33, R39, R45, R52
74.7 nFCapacitor_SMD:C_0603_1608MetricC5, C14, C15, C19, C20, C24, C25
6220 uF 25VCapacitor_THT:CP_Radial_D8.0mm_P3.50mmC17, C22, C27, C40, C41, C42
6820Resistor_SMD:R_0603_1608MetricR4, R28, R32, R38, R44, R55
539kResistor_SMD:R_0603_1608MetricR20, R31, R37, R43, R51
5D_SchottkyDiode_SMD:D_SOD-123D6, D10, D12, D14, D16
41 uFCapacitor_SMD:C_0603_1608MetricC12, C16, C21, C26
420kResistor_SMD:R_0603_1608MetricR8, R10, R12, R25
4BSS138Package_TO_SOT_SMD:SOT-23Q3, Q8, Q9, Q10
4Q_NMOS_DGSConnector_CCU:TDSON-8-1Q4, Q5, Q6, Q7
3100Resistor_SMD:R_0603_1608MetricR30, R36, R42
310kResistor_SMD:R_0603_1608MetricR26, R56, R57
318kResistor_SMD:R_0603_1608MetricR14, R19, R50
3Polyfuse 0.2 AResistor_SMD:R_1206_3216MetricF1, F2, F3
3TPS25982Connector_CCU:TPS259824ONRGETU7, U8, U9
20.33 uFCapacitor_SMD:C_0805_2012MetricC10, C44
21.6MResistor_SMD:R_0603_1608MetricR17, R48
215 AFuse:Fuse_2010_5025Metric_Pad1.52x2.65mm_HandSolderF6, F8
230kResistor_SMD:R_0603_1608MetricR22, R53
24.3pFCapacitor_SMD:C_0603_1608MetricC30, C31
24.7 uFCapacitor_SMD:C_1206_3216MetricC9, C43
25 AFuse:Fuse_2010_5025Metric_Pad1.52x2.65mm_HandSolderF4, F7
2?Capacitor_SMD:C_0603_1608MetricC7, C28
2Conn_02x04_Odd_Even_MountingPinConnector_CCU:Molex_Micro-Lock_5054330871_2x4_P1.25_VerticalJ2, J9
2Detusch DT15-6PConnector_CCU:Detusch_DT15-6P_2x3J4, J5
2Harwin M300 2x5Connector_CCU:Harwin_M300_M300MV31045M1_2x5_P3.0_VerticalJ6, J7
2TPS25940x-Q1Package_DFN_QFN:QFN-20-1EP_3x4mm_P0.5mm_EP1.65x2.65mm_ThermalViasU4, U10
10Resistor_SMD:R_0603_1608MetricR13
110 nFCapacitor_SMD:C_0603_1608MetricC11
110 uF 25 VCapacitor_SMD:C_1206_3216MetricC4
110uFCapacitor_SMD:C_0603_1608MetricC2
112VTestPoint:TestPoint_THTPad_D1.0mm_Drill0.5mmTP11
112V_AUTOTestPoint:TestPoint_THTPad_D1.0mm_Drill0.5mmTP12
112V_AUTO_ENTestPoint:TestPoint_THTPad_D1.0mm_Drill0.5mmTP17
122uFCapacitor_SMD:C_1206_3216MetricC6
12N7002PWPackage_TO_SOT_SMD:SOT-323_SC-70Q2
13.3VTestPoint:TestPoint_THTPad_D1.0mm_Drill0.5mmTP14
14.7uFCapacitor_SMD:C_0603_1608MetricC36
156kResistor_SMD:R_0603_1608MetricR15
17 AFuse:Fuse_2010_5025Metric_Pad1.52x2.65mm_HandSolderF5
1ACU_ENTestPoint:TestPoint_THTPad_D1.0mm_Drill0.5mmTP3
1ACU_IMONTestPoint:TestPoint_THTPad_D1.0mm_Drill0.5mmTP8
1BATT+TestPoint:TestPoint_THTPad_D1.0mm_Drill0.5mmTP13
1BLM18Inductor_SMD:L_0603_1608MetricL1
1BSS84Package_TO_SOT_SMD:SOT-23Q1
1CCapacitor_SMD:C_0603_1608MetricC39
1Conn_02x03_Odd_EvenConnector:Tag-Connect_TC2030-IDC-NL_2x03_P1.27mm_VerticalJ8
1Crystal_GND23Crystal:Crystal_SMD_Abracon_ABS25-4Pin_8.0x3.8mmY1
1DB_AUTO_ENTestPoint:TestPoint_THTPad_D1.0mm_Drill0.5mmTP1
1DB_AUTO_IMONTestPoint:TestPoint_THTPad_D1.0mm_Drill0.5mmTP6
1DB_EXT_ENTestPoint:TestPoint_THTPad_D1.0mm_Drill0.5mmTP2
1DB_EXT_IMONTestPoint:TestPoint_THTPad_D1.0mm_Drill0.5mmTP7
1DB_INT_AUTO_ENTestPoint:TestPoint_THTPad_D1.0mm_Drill0.5mmTP5
1DB_INT_AUTO_IMONTestPoint:TestPoint_THTPad_D1.0mm_Drill0.5mmTP10
1DB_INT_EBTestPoint:TestPoint_THTPad_D1.0mm_Drill0.5mmTP4
1DB_INT_IMONTestPoint:TestPoint_THTPad_D1.0mm_Drill0.5mmTP9
1D_TVSDiode_SMD:D_SMCD9
1D_TVSDiode_SMD:D_SMBD4
1Deutsch DT15-4PConnector_CCU:Deutsch_DT15-4P_2x2J3
1Deutsch DTP15-4PConnector_CCU:Deutsch_DTP15-4P_2x2J1
1Dual TVS CANPackage_TO_SOT_SMD:SOT-23D5
1JumperConnector_CCU:Keystone_5104JP3
1Jumper_2_OpenTestPoint:TestPoint_2Pads_Pitch2.54mm_Drill0.8mmJP2
1Jumper_NCResistor_SMD:R_0603_1608MetricJP1
1LED REDLED_SMD:LED_0603_1608MetricD3
1LTC2955xDDB-1Package_DFN_QFN:DFN-10-1EP_2x3mm_P0.5mm_EP0.64x2.4mmU6
1LTC4365DDB-1Package_DFN_QFN:DFN-8-1EP_2x3mm_P0.5mm_EP0.61x2.2mmU5
1LTC4365_~SHDNTestPoint:TestPoint_THTPad_D1.0mm_Drill0.5mmTP15
1MCP9700AT-ETTPackage_TO_SOT_SMD:SOT-23U1
1PWR_ENTestPoint:TestPoint_THTPad_D1.0mm_Drill0.5mmTP16
1SN65HVD230Package_SO:SOIC-8_3.9x4.9mm_P1.27mmU2
1STM32F446RETxPackage_QFP:LQFP-64_10x10mm_P0.5mmU11
1TPS82150Package_LGA:Texas_SIL0008D_MicroSiP-8-1EP_2.8x3mm_P0.65mm_EP1.1x1.9mm_ThermalViasU3
1TestPointTestPoint:TestPoint_THTPad_D1.0mm_Drill0.5mmTP18
1Thermal JumperResistor_SMD:R_0612_1632MetricTH1

The 195 most common of 196 parts.

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Questions

How big is the PDU PCB?

It measures 136.5 × 104.3 mm and has 4 copper layers, 1.6 mm thick.

What parts does the PDU use?

196 parts, built around the SN65HVD230D, TPS82150SIL, BSS138 and 2N7002PW. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the PDU KiCad files?

From the CASE-Lab/MARV-Hardware-Electrical repository on GitHub, at the commit this page was made from: the board is CCU - Combined Control Unit/KiCad/PDU_PCB_Rev1/PDU.kicad_pcb. PCBKit opens the board in the browser, with nothing to install.

Can I use the PDU design in my own project?

Its repository publishes it under the CC-BY-4.0 licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).