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2 layers80 × 40 mmTask2 Buck LM2596, the printed circuit board in 3D

Buck Converter PCB 12V→5V — LM2596S-5.0

Size
80 × 40 mm
Copper layers
2
Thickness
1.6 mm
Parts
8
Nets
4
Pads
24
Tracks, vias
45, 0
Routed
Yes
KiCad
KiCad 9.0 (file 20241229)
Created
29 Mar 2026
Updated
29 Mar 2026

Overview

Task2 Buck LM2596 is an open-source printed circuit board by Assane401, from the Assane401/Task2-Buck-Converter-LM2596 repository on GitHub. It is a 2-layer board of 80 × 40 mm with 8 parts on 4 nets, routed with 45 tracks and 0 vias.

It is built around the LM2596S-5.0. Its parts include 3 capacitors, 2 connectors, 1 IC, 1 diode and 1 inductor. It belongs with the power boards of this library.

Main components

1

README

README.md

Author: Assane DIENG
Date: March 2026

Objective

Design a compact PCB for stepping down 12V to 5V using the LM2596S-5.0 switching regulator.

Specifications

ParameterValue
Input voltage12V
Output voltage5V regulated
Max output current3A
Switching frequency150 kHz
Efficiency~80%

Repository Structure

text
Task2-Buck-Converter-LM2596/
├── KiCad/        # Schematic & PCB layout
├── Gerbers/      # Manufacturing files
├── BOM/          # Bill of Materials
└── Report/       # Design report (PDF/DOCX)

## Key Components

| Component | Reference | Value |
|-----------|-----------|-------|
| Switching regulator | LM2596S-5.0 | TO-263 |
| Inductor | L1 | 33 µH / 3.5A |
| Catch diode | D1 | 1N5825 5A/40V |
| Input capacitor | C1 | 470 µF / 50V |
| Output capacitor | C2 | 330 µF / 35V |
| Bypass capacitor | C3 | 100 nF |


## Tools Used

- **KiCad 9.0** — Schematic & PCB design
- **Git / GitHub** — Version control

## Contact
dieng.assane98@yahoo.com
For any questions or remarks, feel free to reach out.

Parts

8
QtyValueFootprintReferences
1+12 VConnector_PinHeader_2.54mm:PinHeader_1x02_P2.54mm_VerticalJ1
1+5 VConnector_PinHeader_2.54mm:PinHeader_1x02_P2.54mm_VerticalJ2
1100 nFCapacitor_SMD:C_0805_2012MetricC3
133 µH/ 3.5AInductor_THT:L_Toroid_Horizontal_D9.5mm_P15.00mm_Diameter10-5mm_Amidon-T37L1
1330 µF/ 35 VCapacitor_THT:CP_Radial_D12.5mm_P5.00mmC2
1470 µF/ 50VCapacitor_THT:CP_Radial_D12.5mm_P5.00mmC1
15A/ 40VDiode_THT:D_DO-201AD_P12.70mm_HorizontalD1
1LM2596S-5Package_TO_SOT_SMD:TO-263-5_TabPin3U1

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Questions

How big is the Task2 Buck LM2596 PCB?

It measures 80 × 40 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Task2 Buck LM2596 use?

8 parts, built around the LM2596S-5.0. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Task2 Buck LM2596 KiCad files?

From the Assane401/Task2-Buck-Converter-LM2596 repository on GitHub, at the commit this page was made from: the board is Task2_Buck_LM2596.kicad_pcb and its schematic Task2_Buck_LM2596.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Task2 Buck LM2596 design in my own project?

Its repository states no licence, so its author keeps all rights: ask Assane401 before reusing the design.