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2 layers66 × 69.1 mmDhd, the printed circuit board in 3D

Dial Hifi Device. Control your computer's media with a dedicated, Raspberry-Pi-Pico-2-based device.

Size
66 × 69.1 mm
Copper layers
2
Thickness
1.6 mm
Parts
9
Nets
42
Pads
62
Tracks, vias
79, 0
Routed
Yes
KiCad
KiCad 10.0 (file 20260206)
Created
26 Mar 2026
Updated
10 May 2026

Overview

Dhd is an open-source printed circuit board by Xowap, from the Xowap/dhd repository on GitHub. It is a 2-layer board of 66 × 69.1 mm with 9 parts on 42 nets, routed with 79 tracks and 0 vias.

It belongs with the audio and music boards of this library.

README

README.md

DHD — Dial Hifi Device

DHD — a physical motorized fader for computer volume control

A physical motorized fader for seamless computer volume control.

Documentation · Assembly Guide · STL Files


Move the fader by hand to adjust volume. Change volume from your computer and watch the fader glide to match. Bidirectional, seamless, satisfying.

The DHD uses a Bourns PSL60 motorized fader with a PID-controlled DC motor, driven by a Raspberry Pi Pico 2 and a DRV8833 motor driver. The host daemon on Linux integrates with PulseAudio/PipeWire for system volume control.

The enclosure is designed as a GEN2 drawer — it slides directly into the GEN2 modular system with no custom fixation needed.

Features

  • Bidirectional control — physical fader ↔ software volume, always in sync
  • Auto-calibration — PID controller tunes itself to your hardware
  • GEN2 compatible — standard drawer form factor, mounts in seconds
  • Plug and play — USB auto-discovery, no configuration needed
  • Persistent — calibration saved to flash, survives reboots

Quick Start

See the full documentation for detailed assembly and installation instructions.

bash
# Clone
git clone https://github.com/Xowap/dhd.git
cd dhd

# Flash firmware (hold BOOTSEL while plugging in Pico)
rustup target add thumbv8m.main-none-eabihf
cd firmware && cargo run --release && cd ..

# Install host daemon
cd host && cargo run --release -- install && cd ..

Project Structure

text
dhd/
├── common/      # Shared library — protocol + PID controller (no_std)
├── firmware/    # Embassy async firmware for RP2350
├── host/        # Linux host daemon (Tokio + PulseAudio + systray)
├── simulator/   # TUI PID simulator for tuning without hardware
├── hardware/
│   ├── kicad/   # PCB schematics
│   └── stl/     # 3D printable parts
└── doc/         # Documentation source (Zensical)

Documentation

The full documentation is published at offworld-nexus-dhd.surge.sh and covers:

  • Assembly instructions (BOM, PCB, 3D printing, step-by-step)
  • Host software reference (installation, usage, protocol)
  • Internals (PID control, motor driver, wiring)

License

This project is open source. Hardware (KiCad + STL), firmware, and host software are all available in this repository.

Parts

9
QtyValueFootprintReferences
1BrainzModule:RaspberryPi_Pico_Common_THTA1
1DRV_leftConnector_PinHeader_2.54mm:PinHeader_1x06_P2.54mm_VerticalD_L1
1DRV_rightConnector_PinHeader_2.54mm:PinHeader_1x06_P2.54mm_VerticalD_R1
1MotorConnector_JST:JST_XH_B2B-XH-A_1x02_P2.50mm_VerticalJ1
1PotConnector_JST:JST_XH_B4B-XH-A_1x04_P2.50mm_VerticalJ2

The 5 most common of 9 parts.

Questions

How big is the Dhd PCB?

It measures 66 × 69.1 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Dhd use?

9 parts. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Dhd KiCad files?

From the Xowap/dhd repository on GitHub, at the commit this page was made from: the board is hardware/kicad/dhd.kicad_pcb and its schematic hardware/kicad/dhd.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Dhd design in my own project?

Its repository states no licence, so its author keeps all rights: ask Xowap before reusing the design.

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