

Controller
A compact qcw tesla coil system
- Size
- 80 × 100 mm
- Copper layers
- 4
- Thickness
- 1.6 mm
- Parts
- 198
- Nets
- 212
- Pads
- 877
- Tracks, vias
- 1,671, 392
- Pours
- 30
- Routed
- Yes
- KiCad
- KiCad 5 (file 20171130)
- Created
- 31 Jan 2018
- Updated
- 15 Mar 2019
Overview
Controller is an open-source printed circuit board by westonb, from the westonb/cute-qcw repository on GitHub. It is a 4-layer board of 80 × 100 mm with 198 parts on 212 nets, routed with 1,671 tracks and 392 vias.
It is built around the XC7S25-L1FTGB196I, AFBR-1624Z and AFBR-2624Z, with the LMZ14201HTZ, RFM-0505S and IXDD609D2TR among its other parts. Its parts include 96 capacitors, 55 resistors, 23 ICs, 13 connectors and 4 diodes. It belongs with the FPGA and CPLD boards of this library.
Main components
12XC7S25-L1FTGB196I
CSBGA-196CSBGA-196 Programmable Logic Device (CPLDs/FPGAs) ROHSAMD/XILINXProgrammable Logic Device (CPLDs/FPGAs)AFBR-1624Z
--40℃~+85℃ 50MBd 50m、120m、200m 685nm Transmitter 插件 Fiber Optical Transceivers ROHSBroadcom LimitedFiber Optical TransceiversAFBR-2624Z
插件-40℃~+85℃ 50MBd 50m、120m、200m Receivers 插件 Fiber Optical Transceivers ROHSBroadcom LimitedFiber Optical TransceiversLMZ14201HTZ
TO-PMOD-7-40℃~+125℃ 1 10.16mm 1A 5V~30V 6V~42V 8mVp-p 9.85mm 97% Buck Short Circuit Protection、Overheat protection、Over Current Protection、Overvoltage protection、Under Voltage Protection TO-PMOD-7 DC-DC Power Modules ROHSTexas InstrumentsDC-DC Power ModulesRFM-0505S
SIP,11.5x6mmIsolated Power ModulesYLPTECIXDD609D2TR
DFN-8-EP(4x5)-40℃~+125℃ 1 15ns 200uA 22ns 4.5V~35V 9A 9A IGBT、MOSFET Low Side DFN-8-EP(4x5) Gate Drivers ROHSLittelfuse/IXYSGate DriversTPS7350QP
PDIP-8-40℃~+125℃@(Tj) 1 10V 230mV@(500mA) 340uA 430uVrms 500mA 53dB@(120Hz) 5V Fixed PG Pin、Over Current Protection、Over Temperature Protection Positive PDIP-8 Voltage Regulators - Linear, Low Drop Out (LDO) Regulators ROHSTexas InstrumentsVoltage Regulators - Linear, Low Drop Out (LDO) Regulators74AVC4TD245BQ
DHVQFN-16-EP(2.5x3.5)-40℃~+125℃ 1 800mV~3.6V 800mV~3.6V Bidirectional Power-Off Protection Tri-State DHVQFN-16-EP(2.5x3.5) Translators, Level Shifters ROHSNexperiaTranslators, Level Shifters74LVC8T245PW
TSSOP-24-40℃~+125℃ 1 1.2V~5.5V 1.2V~5.5V 8 Bidirectional Power-Off Protection Tri-State TSSOP-24 Translators, Level Shifters ROHSNexperiaTranslators, Level ShiftersISO7720QDQ1
SOIC-8-40℃~+125℃ 0 100Mbps 100kV/us 11ns 2 2 2.25V~5.5V 2.25V~5.5V 3000 High Level SOIC-8 Digital Isolators ROHSTexas InstrumentsDigital IsolatorsTPS82084SIL
UncategorisedTexas InstrumentsULN2003F12FN
UDFN-3030-10-EP-40℃~+125℃ 1.2V 1A 20V 5.5V Four channels UDFN-3030-10-EP Darlington Transistor Arrays ROHSDiodes IncorporatedDarlington Transistor Arrays
README
README.mdcute-qcw
A compact qcw tesla coil system with a FPGA based controller. System design and construction are in progress. Build photos viewable here: https://www.flickr.com/photos/63341195@N08/sets/72157678478822788/
Parts
198| Qty | Value | Footprint | References |
|---|---|---|---|
| 34 | 0.47u | Capacitor_SMD:C_0402_1005Metric | C3001, C3002, C4011, C4013, C4016, C4017, C4018, C4019, C4020, C4021, C4022, C4023, C4025, C4026, C5007, C5010 +18 |
| 26 | 4.7u | Capacitor_SMD:C_0402_1005Metric | C2008, C2009, C2013, C2014, C4006, C4007, C4008, C4009, C4010, C4012, C4014, C4015, C6001, C6002, C6006, C6007 +10 |
| 9 | 4.7K | Resistor_SMD:R_0402_1005Metric | R3001, R3002, R3003, R3004, R3005, R3007, R3014, R3015, R7005 |
| 7 | 47u | Capacitor_SMD:C_0805_2012Metric | C2005, C2016, C4002, C4003, C4004, C4024, C6008 |
| 6 | 10u | Capacitor_SMD:C_1206_3216Metric | C2004, C5003, C5004, C5013, C5014, C5017 |
| 6 | 1u | Capacitor_SMD:C_0805_2012Metric | C2003, C5005, C5006, C5009, C5015, C5016 |
| 6 | 4.7k | Resistor_SMD:R_0402_1005Metric | R7002, R7003, R7007, R7008, R7021, R7022 |
| 6 | 470 | Resistor_SMD:R_0402_1005Metric | R5001, R5002, R5003, R5004, R6001, R6002 |
| 5 | Ferrite_Bead | Inductor_SMD:L_0805_2012Metric | FB4001, FB4002, FB6001, FB6002, FB7001 |
| 4 | 0 | Resistor_SMD:R_0805_2012Metric | R2006, R2009, R2010, R2011 |
| 4 | 0 | Resistor_SMD:R_0402_1005Metric | R3006, R3008, R3009, R3013 |
| 4 | 10u | Capacitor_SMD:C_0805_2012Metric | C2007, C2012, C5008, C6003 |
| 4 | 1k | Resistor_SMD:R_0402_1005Metric | R7009, R7010, R7014, R7015 |
| 4 | DNP | Resistor_SMD:R_0402_1005Metric | R3010, R7006, R7013, R7016 |
| 4 | IXDD609D2 | wbraun_smd:DFN-8_5x4mm_P0.95mm | U5001, U5002, U5004, U5005 |
| 4 | mounting-hole-grounded | wbraun_smd:M3-tight-fit-pan-head | J1001, J1002, J1003, J1004 |
| 3 | 100 | Resistor_SMD:R_0402_1005Metric | R3011, R3012, R7017 |
| 3 | 10n | Capacitor_SMD:C_0402_1005Metric | C2002, C2010, C2011 |
| 3 | 22p | Capacitor_SMD:C_0402_1005Metric | C7007, C7008, C7028 |
| 3 | 6.49k | Resistor_SMD:R_0402_1005Metric | R2003, R2004, R2007 |
| 3 | Conn_01x02_Female | wbraun_smd:Terminal-block-plug_2x1_3.5mm-pitch | J2001, J5001, J5002 |
| 2 | 33 | Resistor_SMD:R_0402_1005Metric | R7019, R7020 |
| 2 | 330 | Resistor_SMD:R_0402_1005Metric | R7011, R7012 |
| 2 | Conn_Coaxial | Connector_Coaxial:SMA_Amphenol_132134-16_Vertical | J7001, J7002 |
| 2 | LED | wbraun_smd:LED-T1-RIGHT-ANGLE_4.6x4.4mm | D3001, D3002 |
| 2 | MBR0540T3G | Diode_SMD:D_SOD-123 | D7001, D7002 |
| 2 | TPS735 | wbraun_smd:SON-8_EP | U2003, U2004 |
| 1 | 100k | Resistor_SMD:R_0402_1005Metric | R2001 |
| 1 | 100u | Capacitor_SMD:C_0805_2012Metric | C4001 |
| 1 | 10K | Resistor_SMD:R_0402_1005Metric | R7018 |
| 1 | 120 | Resistor_SMD:R_1206_3216Metric | R6003 |
| 1 | 1u | Inductor_SMD:L_Vishay_IHLP-1212 | L2001 |
| 1 | 1u | Capacitor_SMD:C_1206_3216Metric | C5018 |
| 1 | 2200u | wbraun_smd:CAP_16mmx37mm_horizontal | C2015 |
| 1 | 22n | Capacitor_SMD:C_0402_1005Metric | C2001 |
| 1 | 26.1k | Resistor_SMD:R_0402_1005Metric | R2008 |
| 1 | 34k | Resistor_SMD:R_0402_1005Metric | R2002 |
| 1 | 41.2K | Resistor_SMD:R_0402_1005Metric | R7004 |
| 1 | 41.2k | Resistor_SMD:R_0402_1005Metric | R2005 |
| 1 | 43p | Capacitor_SMD:C_0402_1005Metric | C7004 |
| 1 | 470u | Capacitor_THT:CP_Radial_D10.0mm_P5.00mm | C2006 |
| 1 | 51 | Resistor_SMD:R_2512_6332Metric | R7001 |
| 1 | 74AVC4TD245BQ | wbraun_smd:DHVQFN16 | U3003 |
| 1 | 74LVC8T245 | wbraun_smd:DHVQFN24_3.5x5.5mm_P0.5mm | U5003 |
| 1 | AD9609 | Package_DFN_QFN:QFN-32-1EP_5x5mm_P0.5mm_EP3.45x3.45mm | U7005 |
| 1 | AFBR-1624Z | wbraun_smd:versatile-link_horizontal | U6001 |
| 1 | AFBR-2624Z | wbraun_smd:versatile-link_horizontal | U6002 |
| 1 | Conn_01x04_Female | wbraun_smd:Terminal-block-plug_4x1_3.5mm-pitch | J6002 |
| 1 | Conn_01x04_Male | Connector_PinHeader_2.54mm:PinHeader_1x04_P2.54mm_Vertical | J3002 |
| 1 | Conn_01x06_Male | Connector_PinHeader_2.54mm:PinHeader_1x06_P2.54mm_Vertical | J3001 |
| 1 | DLW5BTM501TQ2 | wbraun_smd:DLW5BTM | FL2001 |
| 1 | DNP | Capacitor_SMD:C_0402_1005Metric | C7006 |
| 1 | ISO3086DWR | Package_SO:SOIC-16W_7.5x10.3mm_P1.27mm | U6004 |
| 1 | ISO7720QDQ1 | Package_SO:SOIC-8_3.9x4.9mm_P1.27mm | U6005 |
| 1 | LMZ14201H | wbraun_smd:TO-PMOD-7 | U2001 |
| 1 | MCP6561-OT | Package_TO_SOT_SMD:SOT-23-5 | U7001 |
| 1 | RFM-0505S | wbraun_smd:RFM-0505S | U6003 |
| 1 | RJ45 | Connector_RJ:RJ45_Amphenol_54602-x08_Horizontal | J6001 |
| 1 | S25FL127SABN | wbraun_smd:WSON-8-1EP_6x5mm_P1.27mm_EP3.4x4mm | U3002 |
| 1 | SG3225 | wbraun_smd:SG3225 | U7004 |
| 1 | THS4551RGT | Package_DFN_QFN:QFN-16-1EP_3x3mm_P0.5mm_EP1.8x1.8mm | U7003 |
| 1 | TLV3501AIDBVR | Package_TO_SOT_SMD:SOT-23-6 | U7002 |
| 1 | TPS82084 | wbraun_smd:uSil-8 | U2002 |
| 1 | ULN2003F12 | Package_DFN_QFN:DFN-10-1EP_3x3mm_P0.5mm_EP1.55x2.48mm | U6006 |
| 1 | XC7S25-L1FTGB196 | wbraun_smd:FTGB196 | U3001 |
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Questions
How big is the Controller PCB?
It measures 80 × 100 mm and has 4 copper layers, 1.6 mm thick.
What parts does the Controller use?
198 parts, built around the XC7S25-L1FTGB196I, AFBR-1624Z, AFBR-2624Z and LMZ14201HTZ. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.
Where can I download the Controller KiCad files?
From the westonb/cute-qcw repository on GitHub, at the commit this page was made from: the board is pcb/controller/controller.kicad_pcb. PCBKit opens the board in the browser, with nothing to install.
Can I use the Controller design in my own project?
Its repository states no licence, so its author keeps all rights: ask westonb before reusing the design.

