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2 layers20.3 × 40.5 mmLightbarriersync, the printed circuit board in 3D

Robust light barrier with snychronized carrierer wave receiver

Size
20.3 × 40.5 mm
Copper layers
2
Thickness
1.6 mm
Parts
53
Nets
31
Pads
113
Tracks, vias
225, 10
Pours
1
Routed
Yes
KiCad
KiCad 9.0 (file 20241229)
Created
18 Apr 2026
Updated
26 May 2026

Overview

Lightbarriersync is an open-source printed circuit board by TheTesla, from the TheTesla/lightbarriersync repository on GitHub. It is a 2-layer board of 20.3 × 40.5 mm with 53 parts on 31 nets, routed with 225 tracks and 10 vias.

It is built around the 1N4148W, BZV55B3V9 and MMBFJ113, with the SFH 203 and SFH 4546 among its other parts. Its parts include 18 resistors, 12 transistors, 11 capacitors, 8 diodes and 1 connector.

Main components

5

README

README.md

Light Barrier Synchronous

This is a robust continuous wave modulated light barrier with a synchronous detector. The sensitivity is very low against other modulated ligth sources. All electrical interfaces are protected against reverse polarity, over voltage and over current.

It contains only easily available discrete standard components and the board has only one solder side.

Technical Data

ParameterMinTypMaxUnit
Operating Voltage3.3535V
Current Consumption10mA
Output Sink Current800uA
Temperature Range070°C
Carrier Frequency7kHz

Pictures

Rendering: Top side of the PCB

Rendering: Bottom side of the PCB

Parts

53
QtyValueFootprintReferences
810kResistor_SMD:R_0805_2012MetricR2, R3, R8, R10, R11, R12, R13, R18
7100 nFCapacitor_SMD:C_0805_2012MetricC1, C5, C6, C8, C9, C10, C11
7100kResistor_SMD:R_0805_2012MetricR4, R5, R6, R7, R14, R15, R16
62N7002Package_TO_SOT_SMD:SOT-23Q2, Q3, Q7, Q8, Q11, Q12
51N4148WDiode_SMD:D_SOD-123D2, D3, D4, D6, D9
5BC850Package_TO_SOT_SMD:SOT-23Q4, Q5, Q6, Q9, Q10
21 nFCapacitor_SMD:C_0805_2012MetricC2, C3
210 nFCapacitor_SMD:C_0805_2012MetricC4, C7
2100Resistor_SMD:R_0805_2012MetricR1, R17
11kResistor_SMD:R_0805_2012MetricR9
1BZV55B3V9Diode_SMD:D_MiniMELFD1
1Conn_01x03_PinConnector_PinHeader_2.54mm:PinHeader_1x03_P2.54mm_VerticalJ1
1MMBFJ113Package_TO_SOT_SMD:SOT-23Q1
1SFH203LED_THT:LED_D5.0mm_IRGreyD7
1SFH4546LED_THT:LED_D5.0mm_IRGreyD5

The 50 most common of 53 parts.

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Questions

How big is the Lightbarriersync PCB?

It measures 20.3 × 40.5 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Lightbarriersync use?

53 parts, built around the 1N4148W, BZV55B3V9, MMBFJ113 and SFH 203. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Lightbarriersync KiCad files?

From the TheTesla/lightbarriersync repository on GitHub, at the commit this page was made from: the board is src/elec/lightbarriersync/lightbarriersync.kicad_pcb and its schematic src/elec/lightbarriersync/lightbarriersync.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Lightbarriersync design in my own project?

Its repository states no licence, so its author keeps all rights: ask TheTesla before reusing the design.