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2 layers19.7 × 19.7 mmVR Conditioner MAX9926-reg, the printed circuit board in 3D

VR Conditioner MAX9926-reg

TechColab/VR-Conditioner-MAX9926-reg7

Speeduino compatible VR conditioner board for MAX9926 with optional regulator & breadboard friendly.

Size
19.7 × 19.7 mm
Copper layers
2
Thickness
1.6 mm
Parts
26
Nets
16
Pads
67
Tracks, vias
209, 8
Pours
2
Routed
Yes
KiCad
KiCad 6 (file 20211014)
Created
16 Aug 2021
Updated
22 Jan 2023

Overview

VR Conditioner MAX9926-reg is an open-source printed circuit board by TechColab, from the TechColab/VR-Conditioner-MAX9926-reg repository on GitHub. It is a 2-layer board of 19.7 × 19.7 mm with 26 parts on 16 nets, routed with 209 tracks and 8 vias.

It is built around the L7805. Its parts include 8 resistors, 6 capacitors, 2 ICs and 2 connectors.

Main components

1

README

README.md

2023-01-22

Most significant change is to correct the Channel 1 polarity of previous version. In practise everyone seems to try their VR pick-up in both polarities before settling on the best for their set-up. Tidied the silkscreen a lot to improve readability. Removed component IDs from silkscreen. Still on the FAB layer. Moved a regulator & edge pin header slightly to make soldering easier. Re-routed traces from header pins 1 & 2 so that either could be cut if you wanted to mix VR & a piggy-backed opto-isolator. Also update because KiCAD v6.x seems to have moved a lot of things.

2022-09-10

Received a batch of v3.73 boards & bench-tested using 13 year-old Crankshaft Position Sensor 7674201-01 from 2009 BMW F800R and a metal 'L' hook screw in a hand drill at about 1000 rpm. All OK on 5V & also on 12V with a TS78L05CT TO-92 regulator.

2022-08-14

Replace linear regulator with more robust choice. Move U1 & C4 to make space. Adjust all tracks as required including widening. Updated BOM. I will shortly be ordering a run of these, e-mail if you're interested: TechColab.co.je [at] Gmail.con

2022-08-07

Added test-pads which can be used to solder directly when not using socket mount, E.g. when placing the VR conditioner as close as possible to the engine sensors in noisy environments. Improved ground plane shielding & much improved silk screen labelling. Tried to fit an official OpenSource Hardware logo but even the smallest is too big. Update to KiCAD v6.x so 3D renders now without components. N.B. To be clear, this board is for VR only & does not support an opto-isolator option.

2021-02-23

I have not made & tested this design but it is barely changed from the manufacrurers data sheets or other designs. If you make & test it then please advise.

I'm new to KiCAD so I don't know how to do some things. Such as how to have an 8-pin set of holes without a 3D chip sitting in it. Or how to do an 8-pin header in the shape & pin count order of a chip.

2021-02-24

Changed version number to 3.5 so that it reflects relative cronology from previous design. Renamed this from Notes.txt to README.md & corrected the date above. Added Comments to schematic, inc. single-sided design allowing 'Letter' postage! Updated BOM in schematic to reflect readily available parts found on OctoPart.

2021-04-22

Goal: give the left 6 passive components some space from the edge. Increase size/power of some SMT resistors where suggested. Re-route COUT1 from DIP.8 to SIL.4 in green so no signal traces are by the edge. Shift right 5 components slightly right. Shift DIP, chip & hidden cap slightly right. Shift left 6 components slightly right. Re-route left 6 components to avoid side swapping. Ensure GND plane encircles everything with a via in each corner. Tidy with some symetry. Ensure all 'thin' traces are 0.20mm (up from 0.16)

2021-08-16

Move to it's own project to reflect that Speeduino main project has dropped all VRs. Re-applied logical resistor numbering. Bumped schematic v to 3.7 to match PCB.

Parts

26
QtyValueFootprintReferences
410kResistor_SMD:R_1206_3216MetricR11, R12, R21, R22
4TPTestPoint:TestPoint_Pad_1.5x1.5mmTP1, TP2, TP3, TP4
21kResistor_SMD:R_0603_1608Metric_Pad1.05x0.95mm_HandSolderR10, R20
21nCapacitor_SMD:C_0603_1608MetricC10, C20
24.7kResistor_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P7.62mm_HorizontalR13, R23
2FiducialFiducial:Fiducial_0.5mm_Mask1mmFID1, FID2
2MountingHoleMountingHole:MountingHole_2.2mm_M2H1, H2
1100nCapacitor_SMD:C_0603_1608MetricC2
110nCapacitor_SMD:C_0603_1608MetricC1
110uCapacitor_SMD:C_0805_2012MetricC4
11uCapacitor_SMD:C_0603_1608MetricC3
18-pin headerPackage_DIP:DIP-8_W7.62mmJ3
1EdgeConnector_PinHeader_2.54mm:PinHeader_1x04_P2.54mm_HorizontalJ2
1L7805Package_TO_SOT_THT:TO-220-3_VerticalU2
1lockedMAX9926UAEE+:MAX9926UAEE&plus_U1

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Questions

How big is the VR Conditioner MAX9926-reg PCB?

It measures 19.7 × 19.7 mm and has 2 copper layers, 1.6 mm thick.

What parts does the VR Conditioner MAX9926-reg use?

26 parts, built around the L7805. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the VR Conditioner MAX9926-reg KiCad files?

From the TechColab/VR-Conditioner-MAX9926-reg repository on GitHub, at the commit this page was made from: the board is VR-Conditioner-MAX9926+reg.kicad_pcb and its schematic VR-Conditioner-MAX9926+reg.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the VR Conditioner MAX9926-reg design in my own project?

Its repository states no licence, so its author keeps all rights: ask TechColab before reusing the design.