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2 layers33.7 × 18.4 mmMaster System II Video Board, the printed circuit board in 3D

Master System II Video Board

tebl/SMS2_Composite_Board

Simple board for adding composite video or S-Video to a Sega Master System II

Size
33.7 × 18.4 mm
Copper layers
2
Thickness
1.6 mm
Parts
12
Nets
12
Pads
30
Tracks, vias
43, 0
Pours
1
Routed
Yes
KiCad
KiCad 4
Created
15 Jun 2019
Updated
17 Jun 2019

Overview

Master System II Video Board is an open-source printed circuit board by tebl, from the tebl/SMS2_Composite_Board repository on GitHub, published under the LGPL-3.0 licence. It is a 2-layer board of 33.7 × 18.4 mm with 12 parts on 12 nets, routed with 43 tracks and 0 vias.

Its parts include 5 connectors, 4 resistors, 2 transistors and 1 capacitor. It belongs with the retro computing and games boards of this library.

README

README.md

Master System II Video Board

The Sega Master System II was launched in a newer and updated styled case, unfortunately also missing quite a few features that were found in its earlier incarnation. Chief among them was the video output option, forcing you to rely on RF - an option being dropped on most newer TVs as well as looking rather dreadful on those that still have it.

This board aims to add composite or S-video back to your favourite mark II, making it usable today and giving you back the fun you had back in the day! Probably won't need a board like this since there aren't all that many connections and components in the first place, but tried it out and when doing more than one system conversion I figured there was enough of a wire mess to deal with so a small board made sense.

Board is sectioned off so that only the top section is used for composite video, so if you don't intend to use s-video you can save a bunch of wireing and skip these components. Note that it is important to pick power and ground connections that are close to the CXA1145P chip, but not every source is equal - while both pin 12 and 19 are power pins, using 12 as VCC for the circuit will result in glitches on the system (mine goes B/W and flashes purple from time to time) so stick with 19 for that. Don't do what I did, count twice and solder it right the first time. See images below for inspiration!

Sega Master System II Front Sega Master System II Back Install

The extra wires going to the 64-pin chip (leg is cut to make this work) is used in combination with the switch to toggle between 50 and 60Hz. In PAL consoles this is used to let us play the game at full speed, just like the japanese and american consoles. At this point I consider the stock 50Hz setting "easy"-mode!

Schematic

The supplied KiCad files should be sufficient as both a schematic and as a starting point for ordering PCBs (basically you could just zip the contents of the export folder and upload that on a fabrication site), the schematic is also available in PDF-format and this is what you'll need to print and work your way through this things don't work as expected after assembly.

BOM

Most parts should be easy to get a hold of from your favourite local electronic component shop, but given that I don't have access to such shops where I live so everything was based on whatever I could get cheapest from ebay/AliExpress (free shipping, plan on usually waiting 3-4 weeks though). The list below should be everything you'll need in addition to a workable soldering iron and some 60/40 soldering tin. For superior results, consider using shielded wire when doing the install!

Components in parenthesis are those needed extra for the S-video parts, so feel free to only install the parts needed for your own setup.

ReferenceItemCount
PCBFabricate using Gerber files (order)1
C1470uf electrolytic capacitor1
R1150 ohm resistor(1)
R2,R475 ohm resistor2
R333 ohm resistor(1)
Q1,Q22N3904 transistor (TO-92)1 (1)

Parts

12
QtyValueFootprintReferences
22N3904TO_SOT_Packages_THT:TO-92_Molded_NarrowQ1, Q2
275Resistors_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_HorizontalR2, R4
1150Resistors_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_HorizontalR1
133Resistors_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_HorizontalR3
1470uFCapacitors_THT:CP_Radial_D5.0mm_P2.50mmC1
1AudioPin_Headers:Pin_Header_Straight_1x02_Pitch2.54mmJ5
1CXA1145Pin_Headers:Pin_Header_Straight_1x04_Pitch2.54mmJ2
1PowerPin_Headers:Pin_Header_Straight_1x02_Pitch2.54mmJ1
1SVideoPin_Headers:Pin_Header_Straight_1x04_Pitch2.54mmJ3
1VideoPin_Headers:Pin_Header_Straight_1x02_Pitch2.54mmJ4

Questions

How big is the Master System II Video Board PCB?

It measures 33.7 × 18.4 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Master System II Video Board use?

12 parts. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Master System II Video Board KiCad files?

From the tebl/SMS2_Composite_Board repository on GitHub, at the commit this page was made from: the board is Master System II Video Board.kicad_pcb. PCBKit opens the board in the browser, with nothing to install.

Can I use the Master System II Video Board design in my own project?

Its repository publishes it under the LGPL-3.0 licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).

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