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2 layers58.4 × 31.8 mmBusiness card, the printed circuit board in 3D

Repo for the Stepped tone generator business card.

Size
58.4 × 31.8 mm
Copper layers
2
Thickness
1.6 mm
Parts
12
Nets
11
Pads
34
Tracks, vias
62, 0
Routed
Yes
KiCad
KiCad 5 (file 20171130)
Created
22 Jun 2021
Updated
23 Aug 2022

Overview

Business card is an open-source printed circuit board by t-mullin, from the t-mullin/Business_Card repository on GitHub. It is a 2-layer board of 58.4 × 31.8 mm with 12 parts on 11 nets, routed with 62 tracks and 0 vias.

Its parts include 2 capacitors, 1 resistor, 1 IC and 1 switch. It belongs with the retro computing and games boards of this library.

README

README.md

STG Business Card

UPDATE!

I am working on some updates to the STG Business Card project.

  1. Adding additional options of form-factor/materials.
  2. Adding Through-Hole and SMD versions.
  3. Reworking of the project structure.

Motive

The motive behind this project is to provide to prospective employers an example of my pcb work in a form factor that is easy for them to carry around. I came up with the idea of putting a simple Stepped Tone Generator onto a PCB the size of a business card after watching a video from Look Mum No Computer, where he builds an Atari Punk Console (Stepped Tone Generator).

PCB Design

Using the same instructables guide from BrownDogGadgets, I used KiCad to draw up the schematic and designed a PCB to go with it. The PCB is a 2-layer design with through-hole components. Below are pictures of the 3D model and the PCB layout in KiCad.

Business Card Front

Business Card Traces

Bill of Materials

DescriptionRefComponent ValuePart #Link
ResistorR11KCFR-25JB-52-1KDigi-key
CapacitorC1, C20.22uK224M20X7RF53H5Mouser
556 TimerU1556NE556NMouser
IC SocketU114 Pin DIPICS-314-TDigi-Key
PhotoresistorPR1, PR21k - 10k161Adafruit
Trimmer ResistorTR15k3386TMouser
SpeakerLS18 ohm1890Adafruit
SwitchSW1SPDT805Adafruit
9V Battery ClipBatt/9V9V235Mouser

Assembly Order

For ease of assembly, start with the lower profile components and work up to the higher profile components.

I assembled the circuit in this order:

  1. Resistor and Photoresistors
  2. IC Socket
  3. Capacitors
  4. Switch
  5. Potentiometer
  6. Speaker and Battery Clip
  7. IC

Assembled Circuit

Below is an assembled STG circuit. A demo of the circuit can be found here: STG Demo Assembled STG

Postmortem

Overall, I happy with the final product. However, I may add an additional PCB, to this project, that swaps out the photoresistors for potentiometers. Alternate version has been added. However, it is untested. For the alternate design, below are the parts that have changed.

  • TR2 & TR3 = 500k ohms
  • C1 & C2 = 0.01 uF

Parts

12
QtyValueFootprintReferences
2c_gencapacitor_general:c_genC1, C2
2photores_genresistor_general:photores_genPR1, PR2
1LOGOQR_CODE:qrcode_githubG***
1NE556N_genNE556N:DIP254P762X508-14U1
1Speakerspeaker_general:speaker_genLS1
1TestPoint_THTPad_1.5x1.5mm_Drill0.7mmTestPoint:TestPoint_THTPad_1.5x1.5mm_Drill0.7mm-
1TestPoint_THTPad_D1.5mm_Drill0.7mmTestPoint:TestPoint_THTPad_D1.5mm_Drill0.7mm+9V
1r_genresistor_general:r_genR1
1slide_switch_generalslide_switch_general:slide_switch_generalSW1
1trimpot_genresistor_general:trimpot_genTR1

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Questions

How big is the Business card PCB?

It measures 58.4 × 31.8 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Business card use?

12 parts. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Business card KiCad files?

From the t-mullin/Business_Card repository on GitHub, at the commit this page was made from: the board is archive/business_card.kicad_pcb and its schematic Rounded/THT/business_card.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Business card design in my own project?

Its repository states no licence, so its author keeps all rights: ask t-mullin before reusing the design.