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4 layers86 × 34 mmBB converter pcb, the printed circuit board in 3D

Complete how-to on how to make a Buck converter using the lm2596 ic. Mostly did this for practice and I do realize that there are issues to address.

Size
86 × 34 mm
Copper layers
4
Thickness
1.6 mm
Parts
15
Nets
6
Pads
38
Tracks, vias
3, 0
Pours
1
Routed
Yes
KiCad
KiCad 9.0 (file 20241229)
Created
6 May 2026
Updated
7 May 2026

Overview

BB converter pcb is an open-source printed circuit board by sumitisme, from the sumitisme/Buck-Converter-PCB repository on GitHub, published under the MIT licence. It is a 4-layer board of 86 × 34 mm with 15 parts on 6 nets, routed with 3 tracks and 0 vias.

It is built around the LM2596S-5.0 and MBRS340. Its parts include 4 diodes, 2 capacitors, 2 connectors, 1 resistor and 1 IC. It belongs with the power boards of this library.

Main components

2

README

README.md

Buck-Converter-PCB

General selections for my design

The following were used (all selected from the datasheet):

  • Buck converter -> LM2596S-5
  • Inductor -> 47uH (L39) (for 5V 3A)
  • Output Capacitor -> 220uF/10V AVX TPS series (SMT)
  • Catch Diode -> MBRS340 (40V 4A support, The minimum voltage support required for my design i.e. 30V input was 37.5V)
  • Input Capacitor -> 680uF, 35V electrolytic capacitor (Panasonic HFQ series or Nichicon PL series or Equivalent)

Also, the manufacturer selected for this specific design is JLCPCB. The tolerances have been imported from their template.

Schematic for the board

Image for the schematic of the board

Layout of the board before routing

Image for the PCB layout before routing

Layout after laying traces and rearranging a bit

PCB layout after routing

3D View of the PCB

PCB layout in 3D

Parts

15
QtyValueFootprintReferences
4MountingHoleMountingHole:MountingHole_2.1mmH1, H2, H3, H4
2Screw_Terminal_01x02TerminalBlock:TerminalBlock_MaiXu_MX126-5.0-02P_1x02_P5.00mmJ1, J2
11N5400Diode_THT:D_DO-201AD_P15.24mm_HorizontalD2
11N5821Diode_THT:D_DO-201AD_P15.24mm_HorizontalD3
1220uFCapacitor_SMD:CP_Elec_6.3x5.4_NichiconC1
147uHInductor_SMD:L_Pulse_PA4320L1
1680uFCapacitor_SMD:CP_Elec_6.3x5.4_NichiconC3
1LEDLED_SMD:LED_0201_0603MetricD4
1LM2596S-5Package_TO_SOT_SMD:TO-263-5_TabPin3U1
1MBRS340Diode_SMD:D_SMCD5
1RResistor_SMD:R_0201_0603MetricR1

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Questions

How big is the BB converter pcb PCB?

It measures 86 × 34 mm and has 4 copper layers, 1.6 mm thick.

What parts does the BB converter pcb use?

15 parts, built around the LM2596S-5.0 and MBRS340. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the BB converter pcb KiCad files?

From the sumitisme/Buck-Converter-PCB repository on GitHub, at the commit this page was made from: the board is BB converter pcb/BB converter pcb.kicad_pcb and its schematic BB converter pcb/BB converter pcb.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the BB converter pcb design in my own project?

Its repository publishes it under the MIT licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).