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2 layers99.1 × 90.2 mmSWR 02, the printed circuit board in 3D

Notes on an SWR meter. Directional coupler PCB

Size
99.1 × 90.2 mm
Copper layers
2
Thickness
1.6 mm
Parts
19
Nets
7
Pads
39
Tracks, vias
868, 6
Pours
3
Routed
Yes
KiCad
KiCad 5 (file 20171130)
Created
28 Nov 2021
Updated
7 Dec 2021

Overview

SWR 02 is an open-source printed circuit board by soupie-62, from the soupie-62/SWR_Meter repository on GitHub. It is a 2-layer board of 99.1 × 90.2 mm with 19 parts on 7 nets, routed with 868 tracks and 6 vias.

It is built around the BAT46. Its parts include 4 resistors, 4 connectors, 4 inductors, 2 capacitors and 2 diodes.

Main components

1

README

README.md

SWR_Meter

Notes on an SWR meter. Directional coupler PCB

If you want to truly understand something, try building it. In this, I'm trying to understand directional couplers, as used in SWR meters.

The most basic version is a "sensor" track, very close to the main PCB track. This is only good when the length of track is a significant portion of frequency wavelength. You could make the PCB longer, but the size limit for cheap PCBs is 10cm x 10cm (4 inch x 4 inch old scale).

At lower frequencies, the "stockton" circuit uses toroid transformers to sense the source voltage and current. The frequency range becomes a function of the toroids used.

My circuit: I want to create coils from PCB tracks, keeping the Stockton design but eliminating the toroidal transformers.

SWR_pcb_V2-3

Parts

19
QtyValueFootprintReferences
4100SWR_01:R_2010_5025Metric_HandSolderR1, R2, R3, R4
3MountingHoleMountingHole:MountingHole_2.5mm_Pad_TopBottomH1, H2, H3
210nCapacitor_SMD:C_1812_4532Metric_Pad1.57x3.40mm_HandSolderC1, C2
2BAT46Diode_SMD:D_SOD-123D1, D2
2Conn_01Connector_Wire:SolderWire-0.75sqmm_1x01_D1.25mm_OD2.3mmJ3, J4
2Conn_CoaxialSWR_02:BNC_Custom_01_SMTJ1, J2
2n=1SWR_02:Coil_PCB_85milL1A1, L2A1
2n=4SWR_02:Coil_PCB_85milL1A2, L2A2

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Questions

How big is the SWR 02 PCB?

It measures 99.1 × 90.2 mm and has 2 copper layers, 1.6 mm thick.

What parts does the SWR 02 use?

19 parts, built around the BAT46. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the SWR 02 KiCad files?

From the soupie-62/SWR_Meter repository on GitHub, at the commit this page was made from: the board is Ver_2/SWR_02.kicad_pcb. PCBKit opens the board in the browser, with nothing to install.

Can I use the SWR 02 design in my own project?

Its repository states no licence, so its author keeps all rights: ask soupie-62 before reusing the design.