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2 layers104 × 29 mmPowerDistributorMini, the printed circuit board in 3D

The board and terminals are designed for a much higher electrical load than should ever be needed in a glider, at least 10 Amps per channel and in total.

Size
104 × 29 mm
Copper layers
2
Thickness
1.6 mm
Parts
24
Nets
10
Pads
43
Tracks, vias
40, 0
Routed
Yes
KiCad
KiCad 8.0 (file 20240108)
Created
31 Jul 2024
Updated
13 Dec 2024

Overview

PowerDistributorMini is an open-source printed circuit board by SoaringCircuits, from the SoaringCircuits/PowerDistributorMini repository on GitHub. It is a 2-layer board of 104 × 29 mm with 24 parts on 10 nets, routed with 40 tracks and 0 vias.

README

README.md

PowerDistributor -mini-

General remarks

This small board is designed to simplify and organize the wiring in your glider. A pair of terminals is provided for each device to be connected, one each for the device and the associated fuse. Up to 8 individual devices can be connected.

The board and terminals are designed for a much higher electrical load than should ever be needed in a glider, at least 10 Amps per channel and in total.

Electrical installation

Integrating the board into the cabling is extremely simple. For each device to be connected, there is a terminal for the device itself and the associated fuse. This keeps the wiring harness simple and flexible; changes to devices or fuses do not require any adjustments to the circuits of other devices. The wiring is shown in the following diagram.

circuit

Wago Terminals

All terminals are easy to operate, just push the actuator with a little screwdriver and push-in or pull-out the conductor.

The terminals for fuses and devices are suitable for various types of wires:

  • Solid concductor 0.2 - 1.5 mm^2
  • Fine-stranded conductor 0.2 - 1.5 mm^2
  • Fine-stranded conductor with ferrule 0.25 - 1.0 mm^2

The terminal for the main supply can handle conductors up to:

  • Solid concductor 0.1 - 4.0 mm^2
  • Fine-stranded conductor 0.1 - 4.0 mm^2
  • Fine-stranded conductor with ferrule 0.25 - 2.5 mm^2

Mechanical installation

The half housing is 3D-printed and reliably protects against short circuits on the contacts on the underside of the board. With four mounting holes for M3 screws, the board can be securely and firmly mounted in the aircraft, with the screws fixing both the housing and the board at the same time.

Disclaimer

Installation and use of the board are the sole responsibility of the user. The board has been built to the best of our knowledge and belief, but no warranty or guarantee can be given for correct functioning or interference immunity. The legal usability must be checked before each individual installation and, in case of doubt, clarified with competent and authorized personnel (CFS).

Licence

Copyright Fabian Schöttler 2023.

This source describes Open Hardware and is licensed under the CERN-OHL-P v2 or later.

You may redistribute and modify this documentation and make products using it under the terms of the CERN-OHL-P v2 or later (https:/cern.ch/cern-ohl). This documentation is distributed WITHOUT ANY EXPRESS OR IMPLIED WARRANTY, INCLUDING OF MERCHANTABILITY, SATISFACTORY QUALITY AND FITNESS FOR A PARTICULAR PURPOSE. Please see the CERN-OHL-P v2 for applicable conditions

Contact

If you have any questions or suggestions about the board, please send an e-mail to fabian@schoettlerhome.de.


Electrical and PCB design by ScotteC

Housing design by Turbo87

Parts

24
QtyValueFootprintReferences
4MountingHoleMountingHole:MountingHole_3.2mm_M3H1, H2, H3, H4
1D1GSI_footprints:Wago-250-202J9
1D2GSI_footprints:Wago-250-202J10
1D3GSI_footprints:Wago-250-202J11
1D4GSI_footprints:Wago-250-202J12
1D5GSI_footprints:Wago-250-202J13
1D6GSI_footprints:Wago-250-202J14
1D7GSI_footprints:Wago-250-202J15
1D8GSI_footprints:Wago-250-202J16
1F1GSI_footprints:Wago-250-202J1
1F2GSI_footprints:Wago-250-202J2
1F3GSI_footprints:Wago-250-202J3
1F4GSI_footprints:Wago-250-202J4
1F5GSI_footprints:Wago-250-202J5
1F6GSI_footprints:Wago-250-202J6
1F7GSI_footprints:Wago-250-202J7
1F8GSI_footprints:Wago-250-202J8
1PWRGSI_footprints:Wago-745-102J17
1PWRGSI_footprints:Wago-250-203J18

The 22 most common of 24 parts.

Questions

How big is the PowerDistributorMini PCB?

It measures 104 × 29 mm and has 2 copper layers, 1.6 mm thick.

What parts does the PowerDistributorMini use?

24 parts. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the PowerDistributorMini KiCad files?

From the SoaringCircuits/PowerDistributorMini repository on GitHub, at the commit this page was made from: the board is pcb/PowerDistributorMini.kicad_pcb and its schematic pcb/PowerDistributorMini.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the PowerDistributorMini design in my own project?

Its repository states no licence, so its author keeps all rights: ask SoaringCircuits before reusing the design.

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