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4 layers115.6 × 95.9 mmSilverSat Comms, the printed circuit board in 3D

SilverSat Comms

silver-sat/Radio_Board

This is the repository for the SilverSat Radio hardware design using KiCad 6.0.

Size
115.6 × 95.9 mm
Copper layers
4
Thickness
1.77 mm
Parts
180
Nets
212
Pads
663
Tracks, vias
1,027, 432
Pours
24
Routed
Yes
KiCad
KiCad 8.0 (file 20240108)
Created
21 May 2022
Updated
8 Jun 2024

Overview

SilverSat Comms is an open-source printed circuit board by silver-sat, from the silver-sat/Radio_Board repository on GitHub. It is a 4-layer board of 115.6 × 95.9 mm with 180 parts on 212 nets, routed with 1,027 tracks and 432 vias.

It is built around the ATSAMD21G18A-AF, SN65HVD70D and AX5043-1-TW30, with the CG2409M2-C4, HMC452ST89 and TMP100NA/3K among its other parts. Its parts include 70 capacitors, 45 resistors, 16 inductors, 12 ICs and 6 connectors. It belongs with the radio and wireless boards and the SAM D and SAM boards of this library.

Main components

12

README

README.md

Radio_Board

SilverSat Limited – https://silversat.org SilverSat logo

Unassembled front radio board photograph Radio board front view

SilverSat is currently transistioning the repository to KiCad 8.0. These updated files are incompatible with older versions.

SilverSat's Radio Board is our custom-designed Arduino®-compatible prototype satellite data transceiver and internet gateway for 430-450 MHz.

This repository contains the board design in KiCad 6.0 with relevant design files and images.

Setup

  1. If you haven't already done so, download and install KiCad 6.0 from their website, https://www.kicad.org/download/. Depending on your system and Internet connection, than may take several hours.
  2. On the top right of the repsitory's main page, click “Code” to select download options. On all operating systems, you can download and extract a ZIP archive to your perrfered folder. Alternatively, you can use one of the many free Git access programs available from the Internet. Here are instructions for a few common programs.
  3. Download and install SilverSat's KiCad Library (https://github.com/silver-sat/kicad_library). Installation instructions are given on the library's README.md.
    • It is possible to skip this step, but some parts (such as the TCXO) may fail to load.¹
  4. Enter the project folder and open SilverSat_Comms.kicad_pro. KiCad will show options to edit the schematic or PCB.

Software

See SilverSat's Radio Software repository (https://github.com/silver-sat/Radio_Software)

Known Issues

  • KiCad 6, required by our project, is not supported on Windows 7 or earlier releases. We have not yet tested Windows 8.
  • It is possible that Windows users of KiCad versions 6.0.0 to 6.0.4 may experience issues with sudden component changes using using the Edit Schematic Fields tool.
  • When adding, removing, or moving components in the schematic, importing the changes into the PCB may cause components to change places. Although they can be moved back in place, it is easier to preserve annotations (or, if you add a component, manually annnotate it).
  • Due to the large size of this repository, it may download slowly depending on your connection speed. On a 5 Mb/s connection, this time is approximately 13 minutes. To reduce download time, clone in headless mode (git clone ... -d 1 ...)

Warnings

This board was designed for the OshPark 4-Layer PCB Service. Using another board type or service will require adjustments to the RF amplifier lines and may require other appropriate compensations.

Notes

¹ We have not yet tested whether this will work, but we presume based on past experience that the resulting error can be ignored.

Parts

180
QtyValueFootprintReferences
170.1uCapacitor_SMD:C_0603_1608MetricC4, C6, C8, C10, C12, C22, C39, C41, C42, C43, C47, C59, C60, C61, C62, C63 +1
1410kResistor_SMD:R_0603_1608MetricR6, R7, R8, R9, R12, R13, R18, R19, R20, R26, R29, R33, R35, R40
120Resistor_SMD:R_0402_1005MetricR2, R3, R4, R5, R14, R31, R32, R41, R42, R43, R44, R45
8DNICapacitor_SMD:C_0402_1005MetricC16, C24, C25, C26, C35, C37, C69, C70
60.01uCapacitor_SMD:C_0603_1608MetricC1, C14, C17, C18, C23, C68
5100pCapacitor_SMD:C_0402_1005MetricC20, C21, C38, C51, C67
51uCapacitor_SMD:C_0805_2012MetricC5, C7, C13, C44, C46
4MountingHole_PadMountingHole:MountingHole_2.2mm_M2_DIN965_Pad_TopBottomH7, H8, H9, H10
4MountingHole_PadMountingHole:MountingHole_3.2mm_M3_Pad_TopBottomH3, H4, H5, H6
4TestPointTestPoint:TestPoint_Pad_D1.0mmTP2, TP3, TP4, TP9
30.100ukicad_library:Coilcraft_L_0402_1005MetricL3, L4, L5
310uCapacitor_SMD:C_1210_3225MetricC40, C64, C65
34.3pCapacitor_SMD:C_0402_1005MetricC27, C28, C29
343nkicad_library:Coilcraft_L_0402_1005MetricL6, L7, L8
35.6pCapacitor_SMD:C_0402_1005MetricC30, C31, C32
36.8pCapacitor_SMD:C_0402_1005MetricC36, C52, C53
3Fiducialkicad_library:Fiducial_1.5mm_Mask2.5mmFID1, FID2, FID3
2110kResistor_SMD:R_0603_1608MetricR21, R27
2130Resistor_SMD:R_0402_1005MetricR37, R39
220pCapacitor_SMD:C_0603_1608MetricC2, C3
2220pCapacitor_SMD:C_0402_1005MetricC57, C58
227nkicad_library:Coilcraft_L_0402_1005MetricL9, L10
239pCapacitor_SMD:C_0402_1005MetricC15, C54
24.7uCapacitor_SMD:C_0603_1608MetricC11, C19
2453Resistor_SMD:R_0603_1608MetricR34, R36
25.1pCapacitor_SMD:C_0402_1005MetricC33, C34
256pCapacitor_SMD:C_0402_1005MetricC55, C56
2Conn_02x26_Odd_Evenkicad_library:TheBus2x26H1, H2
2Ferrite BeadInductor_SMD:L_0603_1608MetricL1, L12
2MS353-10C-NS_Masach_Shieldkicad_library:MS355-10_Masach_ShieldS1, S3
2SN65HVD70DPackage_SO:SOIC-14_3.9x8.7mm_P1.27mmU9, U10
1100Resistor_SMD:R_0603_1608MetricR17
110nInductor_SMD:L_0603_1608MetricL2
1124kResistor_SMD:R_0603_1608MetricR24
112kResistor_SMD:R_0603_1608MetricR15
112pCapacitor_SMD:C_0402_1005MetricC48
115pCapacitor_SMD:C_0402_1005MetricC49
11MResistor_SMD:R_0603_1608MetricR1
12.2uCapacitor_SMD:C_1210_3225MetricC50
1220Resistor_SMD:R_0603_1608MetricR16
12200pCapacitor_SMD:C_0603_1608MetricC45
126.1kResistor_SMD:R_0603_1608MetricR23
1300 mAFuse:Fuse_0805_2012MetricF1
131.6kResistor_SMD:R_0603_1608MetricR28
1330Resistor_SMD:R_0603_1608MetricR11
139nkicad_library:Coilcraft_L_0402_1005MetricL13
13V3TestPoint:TestPoint_Pad_D1.0mmTP6
14.3nkicad_library:Coilcraft_L_0402_1005MetricL14
14.7nkicad_library:Coilcraft_L_0402_1005MetricL11
144.2Resistor_SMD:R_0402_1005MetricR38
147nkicad_library:Coilcraft_L_0402_1005MetricL15
15.1Resistor_SMD:R_0603_1608MetricR30
15.1nkicad_library:Coilcraft_L_0402_1005MetricL16
1504050-0691Connector_Molex:Molex_Pico-Lock_504050-0691_1x06-1MP_P1.50mm_HorizontalJ4
153.6kResistor_SMD:R_0603_1608MetricR25
153261-0471Connector_Molex:Molex_PicoBlade_53261-0471_1x04-1MP_P1.25mm_HorizontalJ3
15VTestPoint:TestPoint_Pad_D1.0mmTP5
17.15kResistor_SMD:R_0603_1608MetricR22
177311-118-02LFConnector_PinHeader_2.54mm:PinHeader_1x02_P2.54mm_VerticalJ6
1931Resistor_SMD:R_0603_1608MetricR10
1AREFTestPoint:TestPoint_Pad_D1.0mmTP1
1ATSAMD21G18A-APackage_QFP:TQFP-48_7x7mm_P0.5mmU2
1AX5043Package_DFN_QFN:QFN-28-1EP_5x5mm_P0.5mm_EP3.35x3.35mmU3
1CG2409M2-C4Package_TO_SOT_SMD:SOT-363_SC-70-6U7
1CM8V-T1A-32.768KHZ-12.5PF-20PPM-TB-QACrystal:Crystal_SMD_MicroCrystal_CC8V-T1A-2Pin_2.0x1.2mmY1
1Conn_CoaxialConnector_Coaxial:SMA_Amphenol_901-143_HorizontalJ2
1DNICapacitor_SMD:C_0603_1608MetricC66
1FPF2004Package_TO_SOT_SMD:SOT-353_SC-70-5U4
1HMC452ST89kicad_library:HMC452ST89PA1
1LEDLED_THT:LED_D3.0mm_Horizontal_O1.27mm_Z2.0mmD1
1MTSW-103-06-G-D-110 Connector_PinHeader_2.54mm:PinHeader_2x03_P2.54mm_VerticalJ5
1TG2016SMNCrystal:Crystal_SMD_2016-4Pin_2.0x1.6mmX1
1TMP100Package_TO_SOT_SMD:SOT-23-6U8
1TPS22965NTDSGRQ1kicad_library:DFN-8-1EP_2.1x2.1mm_P0.5mmx0.25mm_EP0.8x1.6mmU12
1TPS25940LQRVCRQ1Package_DFN_QFN:QFN-20-1EP_3x4mm_P0.5mm_EP1.65x2.65mm_ThermalViasU6
1TPS3813K33QDBVRQ1Package_TO_SOT_SMD:SOT-23-6U11
1TVS1800DRVRPackage_SON:WSON-6-1EP_2x2mm_P0.65mm_EP1x1.6mmU5
1USBLC6-2SC6Package_TO_SOT_SMD:SOT-23-6U1
1USB_B_MicroConnector_USB:USB_Micro-B_Molex-105017-0001J1
1USB_D+TestPoint:TestPoint_Pad_D1.0mmTP7

The 177 most common of 180 parts.

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Questions

How big is the SilverSat Comms PCB?

It measures 115.6 × 95.9 mm and has 4 copper layers, 1.77 mm thick.

What parts does the SilverSat Comms use?

180 parts, built around the ATSAMD21G18A-AF, SN65HVD70D, AX5043-1-TW30 and CG2409M2-C4. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the SilverSat Comms KiCad files?

From the silver-sat/Radio_Board repository on GitHub, at the commit this page was made from: the board is SilverSat_Comms.kicad_pcb and its schematic AX5043.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the SilverSat Comms design in my own project?

Its repository states no licence, so its author keeps all rights: ask silver-sat before reusing the design.