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2 layers20.3 × 12.7 mmClockInACan, the printed circuit board in 3D

Drop-in replacements for metal can and half can style crystal oscillators

Size
20.3 × 12.7 mm
Copper layers
2
Thickness
1.6 mm
Parts
13
Nets
10
Pads
30
Tracks, vias
55, 20
Pours
3
Routed
Yes
KiCad
KiCad 5 (file 20171130)
Created
3 Jul 2020
Updated
3 Jul 2020

Overview

ClockInACan is an open-source printed circuit board by schlae, from the schlae/ClockInACan repository on GitHub. It is a 2-layer board of 20.3 × 12.7 mm with 13 parts on 10 nets, routed with 55 tracks and 20 vias.

Its parts include 4 resistors, 4 connectors, 3 capacitors, 1 IC and 1 crystal.

README

README.md

Clock In A Can

Customizable can and half-can style crystal oscillators

Have you noticed that it is getting harder and harder to find through-hole oscillators in the metal can or half-can packages? The selection has been shrinking as manufacturers discontinue entire legacy product lines.

Fortunately, there is a solution! The ClockInACan is a small circuit board that is the same size as the oscillator and duplicates the same function exactly. Just provide your own crystal of the desired frequency or a multiple of the desired frequency, and set the three solder jumpers to select the divide ratio.

ClockInACan photo

ClockInAHalfCan photo

Features include

  • Wide +2V to +5.5V power supply range
  • Logic-level enable pin with internal pullup
  • CMOS-compatible output
  • Selectable divide ratio of 1, 1/2, 1/4, 1/8, 1/16, and 1/32
  • Crystal footprint fits through hole and many surface mount crystals
  • Pins are breadboard compatible, and also fit in DIP sockets
  • Pins have labels underneath the PCB for your convenience

Here is the schematic.

Fab files can be found here:

The basic bill of materials is below.

QDesignatorDescriptionMouser Part Number
1U1Oscillator IC513-NJU6311RB2-TE1
1C10.1uF capacitor603-CC603KRX7R9BB104
0C2, C3Optional load caps
0R1, R2, R3Divider jumpers
1R40 ohm solder jumper
1Y1Crystal
4J1, J7, J8, J14PCB pins575-0542000150000

Board dimensions below. Order the board in whatever cool colors you like!

  • ClockInACan: 0.8 x 0.5 inches
  • ClockInAHalfCan: 0.5 x 0.5 inches

Assembly Notes

I've found it easiest to install the pins before soldering any components on the board. Make a jig out of a block of wood, like this:

Block of wood with 4 holes for pins

Then put the ClockInACan board on top, drop the four pins in place, and place the whole thing into a small press or a bench vise, like this:

Block of wood with ClockInACan in a vise

Apply enough pressure to push the pins into place, but no more.

Solder in C1 first, then U1 and R4. Set the R1, R2, and R3 jumpers to your desired oscillator divider setting as follows:

R1R2R3Setting
OpenOpenOpen1
ShortOpenOpen/2
OpenShortOpen/4
ShortShortOpen/8
OpenOpenShort/16
ShortOpenShort/32

For your convenience, this table is reproduced on the bottom of the ClockInACan PCB (although the ClockInAHalfCan does not have it due to space constraints).

Install Y1, taking care not to short any component leads on the metal case of the crystal. You may want to add Kapton tape to insulate the board from the crystal. Large HC49 crystals can be folded over to save vertical space.

Advanced Topics

The NJU6311 includes built-in load caps so C2 and C3 are not necessary unless you have a particularly picky crystal. Similarly, R4 can be 0 ohms, but with some crystals you may need to increase the resistance to reduce the drive current. For further information see the NJU6311 datasheet.

License

This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License. See https://creativecommons.org/licenses/by-sa/4.0/.

Parts

13
QtyValueFootprintReferences
3TBDConn:JMP1608R1, R2, R3
2TBDPassive:CAPC1608X100C2, C3
10.1uFPassive:CAPC1608X100C1
1ENConn:MILL-MAX_0542-0-00-15-00-00-03-0J1
1GNDConn:MILL-MAX_0542-0-00-15-00-00-03-0J7
1NJU6311Active:SSOP50P400X100-10U1
1OUTConn:MILL-MAX_0542-0-00-15-00-00-03-0J8
1TBDPassive:RESC1608X55R4
1VDDConn:MILL-MAX_0542-0-00-15-00-00-03-0J14
1XTALPassive:XTAL500X320_HYBRIDY1

Questions

How big is the ClockInACan PCB?

It measures 20.3 × 12.7 mm and has 2 copper layers, 1.6 mm thick.

What parts does the ClockInACan use?

13 parts. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the ClockInACan KiCad files?

From the schlae/ClockInACan repository on GitHub, at the commit this page was made from: the board is ClockInACan.kicad_pcb. PCBKit opens the board in the browser, with nothing to install.

Can I use the ClockInACan design in my own project?

Its repository states no licence, so its author keeps all rights: ask schlae before reusing the design.

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