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4 layers18.5 × 25.3 mmVarioSmooth v2, the printed circuit board in 3D

VarioSmooth v2

samp38/varioSmooth1

Energy self-sufficient helmet embedded variometer for free flight

Size
18.5 × 25.3 mm
Copper layers
4
Thickness
0.79 mm
Parts
30
Nets
65
Pads
128
Tracks, vias
214, 52
Pours
8
Routed
Yes
KiCad
KiCad 10.0 (file 20260206)
Created
6 Sep 2017
Updated
4 Nov 2026

Overview

VarioSmooth v2 is an open-source printed circuit board by samp38, from the samp38/varioSmooth repository on GitHub. It is a 4-layer board of 18.5 × 25.3 mm with 30 parts on 65 nets, routed with 214 tracks and 52 vias.

It is built around the MDBT50Q-P1MV2, MS5611-01BA03 and BAT54WS. Its parts include 6 capacitors, 5 resistors, 3 ICs, 2 diodes and 1 switch. It belongs with the nRF52 and nRF5x boards of this library.

Main components

3

README

README.md

VarioSmooth

Lightweight, solar powered, helmet embedded audio variometer for free flight.

  • v1 (2017): PIC24F16KA101 + MS5611, LTC4071 solar charger, 22 × 17 mm PCB. Firmware (MPLAB X / XC16), PCB (Eagle, ported to KiCad 10), docs and open issues.
  • v2 (in progress): nRF52840 (Raytac MDBT50Q) with Bluetooth LE, sends barometric altitude and vario to XCTrack / LK8000. Firmware with PlatformIO, flex PCB.

Parts

30
QtyValueFootprintReferences
310uCapacitor_SMD:C_0603_1608MetricC1, C2, C3
212pCapacitor_SMD:C_0603_1608MetricC5, C6
24.7kResistor_SMD:R_0603_1608MetricR5, R6
2BAT54WSDiode_SMD:D_SOD-323D1, D2
1100nCapacitor_SMD:C_0603_1608MetricC7
110uInductor_SMD:L_0603_1608MetricL1
11kResistor_SMD:R_0603_1608MetricR7
1200Resistor_SMD:R_0603_1608MetricR1
1220Resistor_SMD:R_0603_1608MetricR8
132.768kHzCrystal:Crystal_SMD_3215-2Pin_3.2x1.5mmY1
13V3TestPoint:TestPoint_Pad_D1.5mmTP4
1Battery_CellvarioSmooth_v2:WirePad_1x02_SMD_P2.54mmBT1
1GTestPoint:TestPoint_Pad_D1.0mmTP7
1GNDTestPoint:TestPoint_Pad_D1.5mmTP5
1KPEG006varioSmooth_v2:WirePad_1x02_SMD_P2.54mmBZ1
1LTC4071xMS8EPackage_SO:MSOP-8-1EP_3x3mm_P0.65mm_EP1.68x1.88mmU2
1MDBT50Q-P1MV2RF_Module:Raytac_MDBT50QU3
1MS5611-01BAPackage_LGA:LGA-8_3x5mm_P1.25mmU4
1RESETTestPoint:TestPoint_Pad_D1.5mmTP3
1RSTTestPoint:TestPoint_Pad_D1.0mmTP6
1SWDCLKTestPoint:TestPoint_Pad_D1.5mmTP2
1SWDIOTestPoint:TestPoint_Pad_D1.5mmTP1
1SW_PushvarioSmooth_v2:WirePad_1x02_SMD_P2.54mmSW1
1Solar_CellsvarioSmooth_v2:WirePad_1x02_SMD_P2.54mmSC1
1VINTestPoint:TestPoint_Pad_D1.5mmTP8

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Questions

How big is the VarioSmooth v2 PCB?

It measures 18.5 × 25.3 mm and has 4 copper layers, 0.79 mm thick.

What parts does the VarioSmooth v2 use?

30 parts, built around the MDBT50Q-P1MV2, MS5611-01BA03 and BAT54WS. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the VarioSmooth v2 KiCad files?

From the samp38/varioSmooth repository on GitHub, at the commit this page was made from: the board is v2/pcb/kicad/varioSmooth_v2/varioSmooth_v2.kicad_pcb and its schematic v1/pcb/kicad/varioSmooth_v1/Vario_0.1_Ultra_Mini_2.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the VarioSmooth v2 design in my own project?

Its repository states no licence, so its author keeps all rights: ask samp38 before reusing the design.