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4 layers87.1 × 96 mmGsw141-breakout, the printed circuit board in 3D

Gsw141-breakout

rustbox/router

Use ARJM11C7-502-KB-EW2 on mouser Tab up, so would have to be placed on the reverse side of the PCB $3.09 @ 10

Size
87.1 × 96 mm
Copper layers
4
Thickness
1.6 mm
Parts
119
Nets
171
Pads
544
Tracks, vias
1,343, 60
Pours
3
Routed
Yes
KiCad
KiCad 8.0 (file 20240108)
Created
10 Jul 2024
Updated
14 Oct 2024

Overview

Gsw141-breakout is an open-source printed circuit board by rustbox, from the rustbox/router repository on GitHub. It is a 4-layer board of 87.1 × 96 mm with 119 parts on 171 nets, routed with 1,343 tracks and 60 vias.

It is built around the HSEC8-109-01-L-RA-TR and PB400EEQR1BLK. Its parts include 53 resistors, 45 capacitors, 5 ICs, 5 connectors and 3 switches. It belongs with the interfaces and adapters boards of this library.

Main components

2

README

gsw141-breakout/README.md

GSW141 Switch Chip Breakout

Different Arrangements of the GSW141 Breakout PCB?

RJ45 Jacks

  • Internal Magnetics | External Magnetics
  • LEDs | No LEDs
  • 1000 (or higher) Base-T
    • I think 1G capable means that there are 4 twisted pairs
  • "Tab Up" | "Tab Down"
    • This means the tab on the cable. When tab is down, the cat-5 pins all in a row point "up", and vise versa when tab is up.
    • The GSW141 chip routes traces best with "tab down"
    • "Tab up" + on the reverse side of the board is equivalent to "tab down"
  • How many ports per part

Internal Magnetics

Use ARJM11C7-502-KB-EW2 on mouser

  • Tab up, so would have to be placed on the reverse side of the PCB
  • $3.09 @ 10

4x 1 unit = $12.36

=====================================================================

Use TMJG26945AENL on mouser, 1x2 port

  • Tab down
  • $11.34 per unit

2x 1 unit = $22.68

=====================================================================

Use TMJG46945AENL on mouser, 1x4 port

  • Tab down
  • $18.84 per unit

External Magnetics

  • Mouser 1149848 4 port RJ45 w/ LEDs, $4.34 each
    • Tab up, so would have to be placed on PCB reverse side
  • Mouser LAN2VSOD48351C2 dual port magnetics chip, ~$2 each

1 @ 4.34 + 2 @ $2 = $8.34

====================================================================

  • Mouser 1149854 2 port RJ45 w/LEDs, $2.78 each
    • Tab up, reverse PCB side
  • Mouser LAN2VSOD48351C2 dual port magnetics chip, ~$2 each

2 @ 2.78 + 2 @ 2 = $9.56

Board Questions

[ ] How should the 1000 Base T diff pairs be terminated into the magnetics?

Board TODO

[x] 4 port RJ45 jack [x] RJ45 LEDs [x] Management Interface * SPI, etc * Pin headers [x] Strapping pins? * 206-125ST on mouser * or DS01C-254-L-09BE [x] GPIO Pins, header [x] RGMII/SGMII over edge connctor [x] RGMII/SGMII header [x] Remove these headers actually [x] Power regulation, 3.3V, 1.1V [x] Power jack (latching) and jack * Mouser T6634ST barrel connector * 5.5 mm (out) x 2.1 mm (in) * Out 0v, inside, pos * Barrel Jack: 694106301002 for above [x] Clock input * ECS-400-12-33B2Q-JES-TR3 on mouser * Clock circuit cap calculation comes from https://blog.adafruit.com/2012/01/24/choosing-the-right-crystal-and-caps-for-your-design/ * CL = C1 * C2 / (C1 + C2) + Cstray * Cstray is ~3 pF * If C1 = C2 = C, and CL = 12 pF for the above crystal * so C = 2(CL - Cstray) => C = 18 pF [x] Power switch, latching * Digikey PB400EEQR1BLK maybe? [x] Reset Button * button TS21-34-035-BK-160-SMT-TR on mouser [ ] Power indicator LEDs [x] GSW Power Startup sequence * RC delay from 3.3 V into 1.1V enable [ ] Make sure trace clearance is okay [ ] Power off? [x] Power Caps on GSW chip [x] Blank R for RESREF and RCAL [ ] Fix the RJ45 / magnetic pinout alignment so routing is easier [ ] Diff Pairs that are off by more than 10s of mm should be length tuned [ ] Empty Footprint for linear regulator(s)? [ ] TI 1G checklist https://www.ti.com/lit/an/snla387/snla387.pdf?ts=1720391456901

Parts

119
QtyValueFootprintReferences
32100nCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC2, C3, C10, C11, C12, C14, C16, C17, C18, C24, C25, C26, C27, C28, C29, C30 +16
1820kResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR33, R34, R35, R36, R37, R38, R39, R40, R41, R42, R43, R44, R45, R46, R47, R48 +2
1675RResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR9, R10, R11, R12, R13, R14, R15, R16, R17, R18, R19, R20, R21, R22, R23, R24
9100Resistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR1, R2, R8, R25, R26, R27, R28, R29, R30
5MountingHole_PadMountingHole:MountingHole_3.2mm_M3_PadH1, H2, H4, H5, H6
41000pCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC4, C6, C8, C9
447uCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC1, C13, C15, C23
2100kResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR3, R52
210kResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR7, R32
218pCapacitor_SMD:C_0805_2012MetricC19, C20
22.2uHInductor_SMD:L_Abracon_ASPI-0425L1, L2
2Conn_01x08Connector_PinHeader_2.54mm:PinHeader_1x08_P2.54mm_VerticalJ6, J7
2TBDResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR51, R53
2~router:SMD-48U2, U3
1100nCapacitor_SMD:C_0805_2012MetricC21
110uCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC22
11149848local:1149848J1
1135kResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR5
116kResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR31
122uCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC5
130kResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR6
175kResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR4
1Barrel_Jack_SwitchConnector_BarrelJack:BarrelJack_HorizontalJ4
1Crystal_GND24Crystal:Crystal_SMD_3225-4Pin_3.2x2.5mm_HandSolderingY1
1HSEC8-109-01-L-RA-TRConnector_Samtec_HSEC8:Samtec_HSEC8-109-X-X-DV_2x09_P0.8mm_EdgeJ3
1PB400EEQR1BLKlocal:PB400EEQR1BLK_EWISW2
1SW_DIP_x09Button_Switch_THT:SW_DIP_SPSTx09_Slide_9.78x25.04mm_W7.62mm_P2.54mmSW1
1TPS563207DRLRlocal:SOTFL50P160X60-6NIC2
1TPS564247DRLRlocal:SOTFL50P160X60-6NIC1
1TS21-34-035-BK-160-SMT-TRlocal:TS2134035BK160SMTTRS1
1~router:XCVR_GSW140A3MC_S_LMHBU1

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Questions

How big is the Gsw141-breakout PCB?

It measures 87.1 × 96 mm and has 4 copper layers, 1.6 mm thick.

What parts does the Gsw141-breakout use?

119 parts, built around the HSEC8-109-01-L-RA-TR and PB400EEQR1BLK. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Gsw141-breakout KiCad files?

From the rustbox/router repository on GitHub, at the commit this page was made from: the board is gsw141-breakout/gsw141-breakout.kicad_pcb and its schematic SYZYGY-PHY/SYZYGY-PHY.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Gsw141-breakout design in my own project?

Its repository states no licence, so its author keeps all rights: ask rustbox before reusing the design.