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2 layers102 × 72 mmRenewableRegulator MPPT PCB 2017, the printed circuit board in 3D

RenewableRegulator MPPT PCB 2017

re-innovation/RenewableRegulator2

Charge Regulator Designs for off-grid renewable energy projects. Series. Shunt. MPPT.

Size
102 × 72 mm
Copper layers
2
Thickness
1.6 mm
Parts
58
Nets
53
Pads
182
Tracks, vias
656, 5
Pours
2
Routed
Yes
KiCad
KiCad 4
Created
4 Apr 2016
Updated
31 May 2017

Overview

RenewableRegulator MPPT PCB 2017 is an open-source printed circuit board by re-innovation, from the re-innovation/RenewableRegulator repository on GitHub, published under the MIT licence. It is a 2-layer board of 102 × 72 mm with 58 parts on 53 nets, routed with 656 tracks and 5 vias.

It is built around the IR2117PBF and TK32A12N1,S4X. Its parts include 16 capacitors, 10 resistors, 9 connectors, 8 diodes and 5 ICs. It belongs with the power boards and the AVR (ATmega, ATtiny) boards of this library.

Main components

2

README

README.md

Renewable Regulator

Overview

This is an open-source project to design a simple, low-cost, Charge Regulator Designs for off-grid renewable energy projects.

A charge-controller protects a re-chargeable battery from over (and sometime under) charging from a renewable energy resource.

This controller will work as a Series and Shunt controller. Future improvements include working as a Maximum Power Point Tracking. The design is based upon the Arduino IDE and will use one version of the Arduino processors (Arduino Nano initially). Voltage is measured using a potential divider. Current is measured using a hall-effect current sensor. Temperature is measured using a 1-wire digital temperature probe.

A small OLED or LCD screen is used to show the data. A rotary encoder is used for input data. Data will also be sent via a serial connection for data-logging use.

Specifications:

Maximum working voltage: 60V DC Maximum working current: 50A DC Measurement accuracy voltage: Measurement accuracy current: Temperature: -20 to 150C 0.1C steps

Contributors

Overview and project concept by Matthew Little (matt@re-innovation.co.uk) Phase 1 by Arnaud Moulas (arnaud.moulas@gmail.com) Phase 2 by Yoan Gornes (yoan.gornes@gmail.com)

This project has been part of a larger project for modular power electronics concept initiated by Wind Empowerment: http://www.wisions.net/projects/exchange-modular-power-to-the-people-democratising-energy-access-through-mo#project121

This section of the project is designed to stand-alone as a charge controller, but the code will be incorporated into the larger project.

Series Regulator

A series charge controller or series regulator disables further current flow into batteries when they are full.

Shunt Regulator

A shunt charge controller or shunt regulator diverts excess electricity to an auxiliary or "shunt" load, such as an electric water heater, when batteries are full.

MPPT Algorithm

At present this function is not included. In the future a DC-DC converter can be used to separately

Battery types

A rechargeable battery, storage battery, secondary cell, or accumulator is a type of electrical battery which can be charged, discharged into a load, and recharged many times, while a non-rechargeable or primary battery is supplied fully charged, and discarded once discharged. It is composed of one or more electrochemical cells. The term "accumulator" is used as it accumulates and stores energy through a reversible electrochemical reaction. Rechargeable batteries are produced in many different shapes and sizes, ranging from button cells to megawatt systems connected to stabilize an electrical distribution network. Several different combinations of electrode materials and electrolytes are used, including lead–acid, nickel cadmium (NiCd), nickel metal hydride (NiMH), lithium ion (Li-ion), and lithium ion polymer (Li-ion polymer).

Data Protocol

Parts

58
QtyValueFootprintReferences
5100nfREInnovationFootprint:cond_1C1, C2, C8, C12, C13
3100kREInnovationFootprint:TH_Resistor_1R9, R10, R12
31N5819REInnovationFootprint:TH_Diode_1D3, D4, D9
20.1µFREInnovationFootprint:cond_1C16, C18
21nfREInnovationFootprint:cond_1C15, C17
23v3REInnovationFootprint:TH_Diode_1D1, D2
2ACS712acs712:acs712U1, U5
2RaREInnovationFootprint:TH_Resistor_1R2, R4
2RbREInnovationFootprint:TH_Resistor_1R1, R3
2VRREInnovationFootprint:TH_MC36188_FUSEVR1, VR2
11.6mFRenewableRegulatorPCB_2017_Library_Yoan:Capacitor_C_1V7_THC11
1100ufRenewableRegulatorPCB_2017_Library_Yoan:Capacitor_C_1V7_THC3
1100µHREInnovationFootprint:TH_InductorL2
110ufRenewableRegulatorPCB_2017_Library_Yoan:Capacitor_C10_1V7_THC10
11N5822REInnovationFootprint:TH_Diode_1D11
11mFRenewableRegulatorPCB_2017_Library_Yoan:Capacitor_C_1V7_THC14
11ufRenewableRegulatorPCB_2017_Library_Yoan:Capacitor_C9_1V7_THC9
11ufRenewableRegulatorPCB_2017_Library_Yoan:Capacitor_C7_1V7_THC7
12.2ufRenewableRegulatorPCB_2017_Library_Yoan:Capacitor_C6_1V7_THC6
122uHREInnovationFootprint:TH_Inductor2L1
14k7REInnovationFootprint:TH_Resistor_1R5
15REInnovationFootprint:TH_Resistor_1R13
1500mAREInnovationFootprint:TH_MC36188_FUSEF1
18.2kREInnovationFootprint:TH_Resistor_1R11
1Arduino_NanoREInnovationFootprint:NANO_DIP_30_600J2
1DIODEREInnovationFootprint:TH_Diode_1D10
1EncoderREInnovationFootprint:TH_EncoderENC1
1INPUTRenewableRegulatorPCB_2017_Library_Yoan:Connecteurs_IO_SIL-2_screw_terminal_32AP1
1IR2117REInnovationFootprint:DIP-8_300_ELLU4
1LMR16006REInnovationFootprint:SM_SOT23-6U2
1LOGOCuriousElectric3:CEC_Globe_10mm_FCULOGO1
1LOGOCuriousElectric3:TCEC_Words_13mmLOGO2
1MCP1702-50REInnovationFootprint:TO92_MCP9701_matt2U3
1MicroSDREInnovationFootprint:SIL-6_large_pads_markerP3
1OLED_I2CREInnovationFootprint:TH_OLED1306DISP1
1OUTPUTRenewableRegulatorPCB_2017_Library_Yoan:Connecteurs_IO_SIL-2_screw_terminal_32AP5
1TEMPREInnovationFootprint:TH_3_5mm_JackJ1
1TK32A12N1REInnovationFootprint:TO220_VERT_BUZ11_mattQ2
1TP_10VREInnovationFootprint:tpP13
1TP_5VREInnovationFootprint:tpP12
1TP_GNDREInnovationFootprint:tpP11
1TP_VinREInnovationFootprint:tpP8
1WS2811_EpiStar_8mmREInnovationFootprint:TH_WS2811_LED_8mmD5

Questions

How big is the RenewableRegulator MPPT PCB 2017 PCB?

It measures 102 × 72 mm and has 2 copper layers, 1.6 mm thick.

What parts does the RenewableRegulator MPPT PCB 2017 use?

58 parts, built around the IR2117PBF and TK32A12N1,S4X. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the RenewableRegulator MPPT PCB 2017 KiCad files?

From the re-innovation/RenewableRegulator repository on GitHub, at the commit this page was made from: the board is PCB/RenewableRegulator_MPPT_PCB_2017/RenewableRegulator_MPPT_PCB_2017.kicad_pcb. PCBKit opens the board in the browser, with nothing to install.

Can I use the RenewableRegulator MPPT PCB 2017 design in my own project?

Its repository publishes it under the MIT licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).

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