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2 layersPsu v2, the printed circuit board in 3D
Copper layers
2
Thickness
1.6 mm
Parts
38
Nets
30
Pads
107
Tracks, vias
0, 0
Routed
Not yet
KiCad
KiCad 5 (file 20171130)
Created
4 Sep 2020
Updated
27 Apr 2022

Overview

Psu v2 is an open-source printed circuit board by prosper00, from the prosper00/Circuits repository on GitHub. It is a 2-layer board with 38 parts on 30 nets.

It is built around the ICL7660N, LM324 and LM1117-3.3. Its parts include 15 resistors, 7 capacitors, 5 ICs, 2 diodes and 2 transistors. It belongs with the power boards of this library.

Main components

3

README

Noise Machine V1.1/README.md

My attempt at an audio noise generator / sleep machine.

It's not 'white' or 'pink' or any particular color of noise - the filter stage shapes the output to whatever you feel sounds best. It's designed as a sleep aid to mask other noises.

1 2 3 4 5

Goals:

  • Run on 5V.
  • Can provide 10 hours runtime on a small rechargeable USB power pack at moderate volume (so, let's say, we need this circuit to operate at < 100mA)
  • Adjustable tone controls
  • 'adequate' power output. A few mW to the speaker is quite sufficient to mask ambient sounds.
  • uses 'jellybean' components that I have on hand

Design:

  • I settled on an avalanche noise source, running a small current above the breakdown voltage of an NPN be junction. Experimentally, I found that 8-9V is needed for a few of the common transistors I had on hand. I didn't see any significant difference between the few transistors that I tested, but that 12-15V produced much more amplitude.
  • This is an audio device, so I don't need or want RF noise. Negative feedback on Q2 is applied with a 1nF capacitor (C3), to kill the RF as close to the source as possible.
  • I'm running Q2 off of the 15V rail (more like +12V after diode drops etc.). However, Q2 output is only a few mV anyway and so it doesn't exceed the LM386 input.
  • I added a small adjustable filter section so that I could tune the output to a 'pleasing' sound. It's not super linear, and it does interact with the amplitude somewhat.
  • Because of the 5V supply voltage goal, I needed a low-current source of ~15V. Q3 and Q4 generate a square wave and power a small charge pump. A lot of the components in this voltage booster are less than optimal, though I did tweak them somewhat with the goal of producing sufficient current output, at reasonable efficiency. However, it works with the values I've chosen, more or less, though I did have some problems with the multivibrator failing to multivibrate. I added some startup diodes to increase its reliability, however, there's got to be a more elegant solution.
  • I used an LM386 to handle the output amplification, because I have a bunch. It provides more than sufficient output power. Really, it's overkill.
  • not shown in the circuit diagram is a 100uF and a 100nF decoupling capacitor near to where power comes into the PCB, right by the LM386 pins. This greatly helped with the multivibrator startup problems I had, and cleaned up its output signal. Using 31AWG magnet wire for the 'traces' on the protoboard is probably not the best idea, at least for the +5V/power GND connections.

Parts

38
QtyValueFootprintReferences
510kResistor_THT:R_Axial_DIN0204_L3.6mm_D1.6mm_P5.08mm_HorizontalR1, R2, R10, R12, R13
5270kResistor_THT:R_Axial_DIN0204_L3.6mm_D1.6mm_P5.08mm_HorizontalR3, R5, R8, R9, R11
3100kResistor_THT:R_Axial_DIN0204_L3.6mm_D1.6mm_P5.08mm_HorizontalR6, R7, R14
2100kPotentiometer_THT:Potentiometer_Alps_RK09K_Single_HorizontalCURR_ADJ1, V_ADJ1
210uCapacitor_THT:C_Disc_D5.1mm_W3.2mm_P5.00mmC1, C3
23904Package_TO_SOT_THT:TO-92L_InlineQ1, Q2
2TL431LPPackage_TO_SOT_THT:TO-92_InlineU1, U3
11Resistor_THT:R_Axial_DIN0414_L11.9mm_D4.5mm_P15.24mm_HorizontalR_SHUNT1
1100nCapacitor_THT:C_Disc_D5.1mm_W3.2mm_P5.00mmC2
1100uCapacitor_THT:C_Radial_D6.3mm_H7.0mm_P2.50mmC4
11kResistor_THT:R_Axial_DIN0204_L3.6mm_D1.6mm_P5.08mm_HorizontalR15
12.2uCapacitor_THT:C_Disc_D5.1mm_W3.2mm_P5.00mmC7
122uCapacitor_THT:C_Disc_D5.1mm_W3.2mm_P5.00mmC6
1470nCapacitor_THT:C_Disc_D5.1mm_W3.2mm_P5.00mmC5
151kResistor_THT:R_Axial_DIN0204_L3.6mm_D1.6mm_P5.08mm_HorizontalR4
19VTerminalBlock:TerminalBlock_Altech_AK300-2_P5.00mmBT1
1CC_LEDLED_THT:LED_D3.0mmD1
1ICL7660Package_DIP:DIP-8_W7.62mm_SocketU2
1LM1117Package_TO_SOT_SMD:SOT-223-3_TabPin2U5
1LM324Package_DIP:DIP-14_W7.62mm_SocketU4
1PWR_LEDLED_THT:LED_D3.0mmD2
1SW_SPSTConnector_PinHeader_2.54mm:PinHeader_1x02_P2.54mm_VerticalSW1

The 36 most common of 38 parts.

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4

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Questions

What parts does the Psu v2 use?

38 parts, built around the ICL7660N, LM324 and LM1117-3.3. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Psu v2 KiCad files?

From the prosper00/Circuits repository on GitHub, at the commit this page was made from: the board is Power Supplies/eevblog power supply/psu-v2/psu-v2.kicad_pcb. PCBKit opens the board in the browser, with nothing to install.

Can I use the Psu v2 design in my own project?

Its repository states no licence, so its author keeps all rights: ask prosper00 before reusing the design.